This workshop service repair manual covers the Polaris Outlaw 450 MXR, Outlaw 525 S, and Outlaw 525 IRS ATVs, applicable from 2008 onward. These sport-oriented ATVs, powered by KTM 448cc and 510cc SOHC liquid-cooled engines, are designed for performance and handling, with specific models featuring independent rear suspension (IRS). The manual provides comprehensive coverage for all core systems, including the engine, fuel system, cooling, electrical, charging, starting, brake, steering, suspension, and body systems, offering detailed, step-by-step procedures with diagrams and troubleshooting guidance essential for maintaining these capable machines.
This comprehensive English-language manual is designed to be the definitive resource for owners, mechanics, and technicians. It details everything from routine maintenance, fluid specifications, and service intervals to advanced diagnostics, component overhauls, and troubleshooting common issues. With in-depth coverage of specific systems like the carburetor, IRS, and electrical components, complemented by exploded views for precise part identification and reassembly, this manual ensures users can effectively maintain, repair, and optimize the performance and longevity of their Polaris Outlaw ATV.
POLARIS OUTLAW 450 525 MXR S IRS 2008 ONWARD ATV WORKSHOP SERVICE REPAIR MANUAL
APPLICABLE ENGINE MODEL:
OUTLAW 450 MXR
OUTLAW 525 S
OUTLAW 525 IRS
ENGINE COVERED:
448 cc KTM Liquid-cooled, single cylinder, SOHC, 4-stroke engine
510 cc KTM Liquid-cooled, single cylinder, SOHC, 4-stroke engine
CONTENTS:
GENERAL INFORMATION
MAINTENANCE
BODY SYSTEM
STEERING SYSTEM
SUSPENSION SYSTEM
STEERING KNUCKLE
BEARING/HOUSING
AXLE SYSTEM
BRAKE SYSTEM
CALIPER SERVICE
TROUBLESHOOTING
ELECTRICAL
COMPONENT LOCATION
LIGHTING & CONTROLS
IGNITION SYSTEM
COOLING SYSTEM
CHARGING SYSTEM
BATTERY SYSTEM
STARTING SYSTEM
ENGINE SYSTEM
FUEL SYSTEM
CARBURETOR SERVICE
This is a very comprehensive manual (DOWNLOAD in PDF format) for POLARIS OUTLAW 450 525 MXR S IRS 2008 ONWARD, Features detailed exploded views. This is the same manual that technicians use to fix your vehicles. Manual covers detailed and complete step-by-step written procedures with pictures and diagrams, fully printable-selected pages or whole manual, illustrated. So, you will not be disappointed. This is the manual for Repairs, Maintenance & servicing.
POLARIS OUTLAW 450 525 MXR S IRS 2008 ONWARD ATV WORKSHOP SERVICE REPAIR MANUAL
APPLICABLE ENGINE MODEL:
OUTLAW 450 MXR
OUTLAW 525 S
OUTLAW 525 IRS
ENGINE COVERED:
448 cc KTM Liquid-cooled, single cylinder, SOHC, 4-stroke engine
510 cc KTM Liquid-cooled, single cylinder, SOHC, 4-stroke engine
CONTENTS:
GENERAL INFORMATION
MAINTENANCE
BODY SYSTEM
STEERING SYSTEM
SUSPENSION SYSTEM
STEERING KNUCKLE
BEARING/HOUSING
AXLE SYSTEM
BRAKE SYSTEM
CALIPER SERVICE
TROUBLESHOOTING
ELECTRICAL
COMPONENT LOCATION
LIGHTING & CONTROLS
IGNITION SYSTEM
COOLING SYSTEM
CHARGING SYSTEM
BATTERY SYSTEM
STARTING SYSTEM
ENGINE SYSTEM
FUEL SYSTEM
CARBURETOR SERVICE
This is a very comprehensive manual (DOWNLOAD in PDF format) for POLARIS OUTLAW 450 525 MXR S IRS 2008 ONWARD, Features detailed exploded views. This is the same manual that technicians use to fix your vehicles. Manual covers detailed and complete step-by-step written procedures with pictures and diagrams, fully printable-selected pages or whole manual, illustrated. So, you will not be disappointed. This is the manual for Repairs, Maintenance & servicing.
