The Polaris Sportsman 550 X2 EPS is a versatile and capable utility ATV, designed for both demanding work and recreational pursuits. Building on the renowned Polaris Sportsman heritage, this model from 2012 onwards features a robust 549cc liquid-cooled engine equipped with Electronic Fuel Injection (EFI) for reliable performance. Key innovations include Electronic Power Steering (EPS) for enhanced control and reduced rider fatigue, an On-Demand True All-Wheel Drive system, and the distinctive X2 functionality which allows for a convertible cargo bed and dual-seat configuration. This combination of power, advanced features, and adaptable utility positions the Sportsman 550 X2 EPS as a strong competitor in the premium utility ATV market.
This workshop service repair manual provides comprehensive guidance for the maintenance, repair, and troubleshooting of your Polaris Sportsman 550 X2 EPS. It covers all essential systems, including the engine, fuel and EFI system, cooling system, transmission, electrical components, steering, suspension, and brakes. The manual offers detailed, step-by-step instructions, accompanied by diagrams and illustrations, suitable for both experienced technicians and DIY enthusiasts. By following the procedures outlined, owners and mechanics can ensure optimal performance, longevity, and safety of their ATV.
POLARIS SPORTSMAN 550 X2 EPS 2012 ONWARD ATV WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
# FILE SIZE 56 MB
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
APPLICABLE MODEL:
SPORTSMAN 550
SPORTSMAN 550 EPS
SPORTSMAN X2 550
SPORTSMAN X2 550/TOURING/EPS
ENGINE COVERED:
549 cc FUJI SINGLE CYLINDER, 4-CYCLE LIQUID-COOLED
CONTENTS:
GENERAL INFORMATION
SPECIFICATIONS
MAINTENANCE
SPECIAL TOOLS
ENGINE DISASSEMBLY
ENGINE ASSEMBLY
FUEL SYSTEM
EFI SYSTEM
FUEL INJECTOR
IDLE AIR CONTROL
TPS SYSTEM
ENGINE COOLANT
TROUBLESHOOTING
IGNITION COIL
DIGITAL WRENCH SYSTEM
EFI DIAGNOSTICS
COOLING SYSTEM
RADIATOR SYSTEM
WATER PUMP
THERMOSTAT SYSTEM
LUBRICATION SYSTEM
TRANSMISSION
SHIFT LINKAGE
GEAR SELECTOR
ELECTRICAL SYSTEM
IGNITION SYSTEM
STEERING/SUSPENSION
BRAKE SYSTEM
WIRING DIAGRAM
POLARIS SPORTSMAN 550 X2 EPS 2012 ONWARD ATV WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
# FILE SIZE 56 MB
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
APPLICABLE MODEL:
SPORTSMAN 550
SPORTSMAN 550 EPS
SPORTSMAN X2 550
SPORTSMAN X2 550/TOURING/EPS
ENGINE COVERED:
549 cc FUJI SINGLE CYLINDER, 4-CYCLE LIQUID-COOLED
CONTENTS:
GENERAL INFORMATION
SPECIFICATIONS
MAINTENANCE
SPECIAL TOOLS
ENGINE DISASSEMBLY
ENGINE ASSEMBLY
FUEL SYSTEM
EFI SYSTEM
FUEL INJECTOR
IDLE AIR CONTROL
TPS SYSTEM
ENGINE COOLANT
TROUBLESHOOTING
IGNITION COIL
DIGITAL WRENCH SYSTEM
EFI DIAGNOSTICS
COOLING SYSTEM
RADIATOR SYSTEM
WATER PUMP
THERMOSTAT SYSTEM
LUBRICATION SYSTEM
TRANSMISSION
SHIFT LINKAGE
GEAR SELECTOR
ELECTRICAL SYSTEM
IGNITION SYSTEM
STEERING/SUSPENSION
BRAKE SYSTEM
WIRING DIAGRAM
