The Ford Falcon EF/EL Series, produced from 1994 to 1998, represents a significant chapter in Australian automotive history. Known for its robust inline-six and powerful V8 engine options, including the spirited XR6 Turbo and XR8 variants, these sedans offered a blend of performance, spaciousness, and rear-wheel-drive dynamics. With a range of trim levels from the GLi to the luxurious Fairmont Ghia, the Falcon catered to a broad spectrum of buyers, establishing itself as a formidable competitor in its segment. Its engineering quality and reliability, hallmarks of Australian manufacturing prowess, contributed to its enduring popularity and strong sales performance throughout its production run.
This comprehensive workshop repair manual provides detailed guidance for the maintenance, diagnostics, and repair of the Ford Falcon EF/EL Series. Covering mechanical, electrical, and bodywork aspects, it delves into specific systems such as the 4.0L MPEFI and 5.0L SEFI engines, BTR automatic and T50D manual transmissions, suspension, steering, and braking systems. The manual includes step-by-step repair procedures, troubleshooting charts for common issues, and detailed wiring diagrams, making it an indispensable resource for owners and professional technicians alike. Its extensive scope ensures that all facets of vehicle upkeep and restoration are addressed with clarity and precision.
Ford Falcon EF EL Series XR6, XR6 Turbo & XR8 1994-1998
This repair manual is for Ford EF EL models made between 1994 – 1998
Ford Falcon GLi
Ford Futura
Ford Fairmont
Ford Fairmont Ghia
Ford XR6
Ford XR8
The repair manual covers for the following engines and transmissions:
Engines: Transmissions:
4.0L MPEFI 6 Cylinder Automatic Transmission BTR 93LE (6 Cylinder)
5.0L SPEFI V8 Automatic Transmission BTR 97LE (V8)
Manual Transmission 5 Speed T50D
CONTENTS INCLUDE:
General Information
Engine - Tune-Up and Maintenance
Emission Control
6 Cylinder - Engine Maintenance and Rebuild
V8 Engine - Maintenance and Rebuild
Starter - System Removal, Installation and Repair
Alternator - System Removal, Installation and Repair
Cooling System - Maintenance, Problem Solving and Diagnosis
Ignition System - Removal and Inspection 6 and 8 Cylinder
Fuel System - MPEFI 6 Cylinder
Fuel System - SEFI 8 Cylinder
Clutch – Repair, Maintenance and Problem Solving
Automatic Transmission - Rebuild, Maintenance and Problem Solving
5-Speed Manual Transmission - Rebuild, Maintenance and Problem Solving
Drive/Tail Shaft – Removal, Installation and Problem Solving
Universal Joints - Removal, Installation and Problem Solving
Rear Axle – Maintenance, Rebuild and Problem Solving
Steering - Maintenance, Rebuild and Problem Solving
Power Steering - Maintenance, Rebuild and Problem Solving
Front Suspension and Axles – Wheel Alignment
Front Suspension and Axles - Maintenance, Rebuild and Problem Solving
Rear Suspension - Maintenance, Auto Self Leveling and Problem Solving
Brake System - Maintenance, Rebuild and Problem Solving
Exhaust System - Maintenance, 6 Cylinder and V8 Diagrams
Fuel Tank and EFI Fuel Pump – General Maintenance
Wheels and Tyres – Tyre Pressures and Wear Patterns
Windscreen Wipers and Washers – Replacement and Alignment
Body – General Information
Floor Pan/Chassis
Dash/Instrument Panel
Rear Compartment – Boot Lid and Tail Gate (Wagons)
Front and Rear Door Assemblies Glass
Headlining and Trim
Bumper Bars
Heating System - Maintenance, Component Replacement and Problem Solving
Air Conditioning – Maintenance and Problem Solving
Instruments – Cluster Removal, Dismantle, Assemble and Install
Radio and Tape Player – Removal and Install
Body Electronics Module and Smart Lock
Lights Switches and Battery Systems - Maintenance, Removal and Installation
Electrical – Fuses and Circuit Breakers
Wiring Harnesses
Wiring Diagrams
Diagnostics Charts
ABS Brakes Diagnostics Charts
Self Leveling Suspension Diagnostics Charts
Transmission Diagnostics Charts
Engine Diagnostics Charts
Automatic Climate Control Air Conditioning Diagnostics Charts
Ford Falcon EF EL Series XR6, XR6 Turbo & XR8 1994-1998
This repair manual is for Ford EF EL models made between 1994 – 1998
Ford Falcon GLi
Ford Futura
Ford Fairmont
Ford Fairmont Ghia
Ford XR6
Ford XR8
The repair manual covers for the following engines and transmissions:
Engines: Transmissions:
4.0L MPEFI 6 Cylinder Automatic Transmission BTR 93LE (6 Cylinder)
5.0L SPEFI V8 Automatic Transmission BTR 97LE (V8)
Manual Transmission 5 Speed T50D
CONTENTS INCLUDE:
General Information
Engine - Tune-Up and Maintenance
Emission Control
6 Cylinder - Engine Maintenance and Rebuild
V8 Engine - Maintenance and Rebuild
Starter - System Removal, Installation and Repair
Alternator - System Removal, Installation and Repair
Cooling System - Maintenance, Problem Solving and Diagnosis
Ignition System - Removal and Inspection 6 and 8 Cylinder
Fuel System - MPEFI 6 Cylinder
Fuel System - SEFI 8 Cylinder
Clutch – Repair, Maintenance and Problem Solving
Automatic Transmission - Rebuild, Maintenance and Problem Solving
5-Speed Manual Transmission - Rebuild, Maintenance and Problem Solving
Drive/Tail Shaft – Removal, Installation and Problem Solving
Universal Joints - Removal, Installation and Problem Solving
Rear Axle – Maintenance, Rebuild and Problem Solving
Steering - Maintenance, Rebuild and Problem Solving
Power Steering - Maintenance, Rebuild and Problem Solving
Front Suspension and Axles – Wheel Alignment
Front Suspension and Axles - Maintenance, Rebuild and Problem Solving
Rear Suspension - Maintenance, Auto Self Leveling and Problem Solving
Brake System - Maintenance, Rebuild and Problem Solving
Exhaust System - Maintenance, 6 Cylinder and V8 Diagrams
Fuel Tank and EFI Fuel Pump – General Maintenance
Wheels and Tyres – Tyre Pressures and Wear Patterns
Windscreen Wipers and Washers – Replacement and Alignment
Body – General Information
Floor Pan/Chassis
Dash/Instrument Panel
Rear Compartment – Boot Lid and Tail Gate (Wagons)
Front and Rear Door Assemblies Glass
Headlining and Trim
Bumper Bars
Heating System - Maintenance, Component Replacement and Problem Solving
Air Conditioning – Maintenance and Problem Solving
Instruments – Cluster Removal, Dismantle, Assemble and Install
Radio and Tape Player – Removal and Install
Body Electronics Module and Smart Lock
Lights Switches and Battery Systems - Maintenance, Removal and Installation
Electrical – Fuses and Circuit Breakers
Wiring Harnesses
Wiring Diagrams
Diagnostics Charts
ABS Brakes Diagnostics Charts
Self Leveling Suspension Diagnostics Charts
Transmission Diagnostics Charts
Engine Diagnostics Charts
Automatic Climate Control Air Conditioning Diagnostics Charts
