The Mazda BT-50, second generation (UN/YS1F), is a versatile mid-size pickup truck available in Single Cab, Freestyle Cab, and Dual Cab body styles. Built to handle demanding tasks, it offers a choice of potent diesel engines, including the 2.2L and 3.2L Duratorq TDCi, known for their torque and efficiency, alongside a 2.5L Duratec-HE petrol option. This generation of the BT-50 shares its platform with the Ford Ranger, benefiting from robust engineering and a focus on durability, making it a reliable choice for both work and recreation. Its strong towing and payload capacities, coupled with available 4x4 systems, underscore its utility-focused design.
This comprehensive workshop service and repair manual provides detailed information for maintaining and repairing the Mazda BT-50. It covers essential maintenance tasks such as oil changes, filter replacements, and fluid services, along with in-depth repair procedures for major mechanical and electrical systems. Key areas include engine overhauls for the 2.5L Duratec-HE, 2.2L and 3.2L Duratorq TDCi engines, transmission servicing for both manual and automatic gearboxes, brake system repairs, suspension and steering adjustments, and the complete electrical system. The manual also includes diagnostic procedures, troubleshooting flowcharts, and wiring diagrams, equipping owners and technicians with the knowledge to ensure optimal performance and longevity of their vehicle.
ENGINE COVERED:
2.5L DURATEC-HE-MI4
2.2L DURATORQ-TDCi-PUMA
3.2 L DURATORQ-TDCi-PUMA
CONTENTS:
GENERAL INFORMATION
SUSPENSION
WHEEL & TIRE
BRAKE SYSTEM
STEERING SYSTEM
ENGINE
COOLING SYSTEM
CHARGING SYSTEM
STARTING SYSTEM
IGNITION SYSTEM
PLUG SYSTEM
EMISSION CONTROL
INTAKE AIR & FILTERING
ENGINE CONTROL SYSTEM
AUTOMATIC TRANSMISSION
MANUAL TRANSMISSION
CLUTCH & TRANSFER CASE
EXHAUST SYSTEM
FUEL SYSTEM
ACCELERATION CONTROL
ELECTRICAL SYSTEM & INSTRUMENTS
BODY & ACCESSORIES
INTERIOR
EXTERIOR
HVAC
WIRING DIAGRAM
OWNERS MANUAL
ENGINE COVERED:
2.5L DURATEC-HE-MI4
2.2L DURATORQ-TDCi-PUMA
3.2 L DURATORQ-TDCi-PUMA
CONTENTS:
GENERAL INFORMATION
SUSPENSION
WHEEL & TIRE
BRAKE SYSTEM
STEERING SYSTEM
ENGINE
COOLING SYSTEM
CHARGING SYSTEM
STARTING SYSTEM
IGNITION SYSTEM
PLUG SYSTEM
EMISSION CONTROL
INTAKE AIR & FILTERING
ENGINE CONTROL SYSTEM
AUTOMATIC TRANSMISSION
MANUAL TRANSMISSION
CLUTCH & TRANSFER CASE
EXHAUST SYSTEM
FUEL SYSTEM
ACCELERATION CONTROL
ELECTRICAL SYSTEM & INSTRUMENTS
BODY & ACCESSORIES
INTERIOR
EXTERIOR
HVAC
WIRING DIAGRAM
OWNERS MANUAL
