The Mazda Protege, part of the BJ (Second Generation) platform produced from 1999 to 2003, is a compact car known for its blend of practical design and engaging driving dynamics, embodying Mazda's "Zoom-Zoom" philosophy. Available with either the 1.5-liter ZM-DE engine producing approximately 103 horsepower or the 2.0-liter FS-DE engine offering 118-125 horsepower, this model offered an economical and reliable transportation solution for budget-conscious buyers and families. Its engineering quality, good initial quality ratings, and competitive pricing positioned it as a strong contender against rivals like the Honda Civic and Toyota Corolla, making it a popular choice in the compact car segment.
This comprehensive workshop and service manual provides in-depth technical information and repair procedures for the Mazda Protege, covering the ZM and FS engine families, along with all major mechanical and electrical systems. With over 1000 pages of content, it details everything from routine maintenance, fluid specifications, and service intervals to complex diagnostic procedures, troubleshooting guides for common issues, and step-by-step repair instructions for the drivetrain, suspension, brakes, HVAC, and electrical components. The manual is designed to assist both DIY enthusiasts and professional technicians in maintaining, diagnosing, and repairing the vehicle efficiently and accurately.
Mazda Protege is a small family cars or compact cars manufactured by Mazda during 1964-2003 and sold under various name worldwide, Mazda 323, and Mazda Familia are just a few of its aka. The 1999-2003 Mazda Protege available in various configuration engines and transmission, such as B3-ME SOHC I4, ZL-DE DOHC I4, ZL-VE S-VT I4, ZM-DE DOHC I4, FP-DE DOHC I4, RF Diesel I4, FS-DE DOHC I4, FS-DET Turbo DOHC I4 engine and F-4EAT, and 4F27E auto transmission. But this manual covers only ZM and FS family engines.
Contents:
GENERAL INFORMATION
ENGINE [ ONBOARD DIAGNOSTIC [ENGINE CONTROL SYSTEM (ZM)] ON-BOARD DIAGNOSTIC [ENGINE CONTROL SYSTEM (FS)] ON-BOARD DIAGNOSTIC [CRUISE CONTROL SYSTEM] SYMPTOM TROUBLESHOOTING [ENGINE CONTROL SYSTEM (ZM)] SYMPTOM TROUBLESHOOTING [ENGINE CONTROL SYSTEM (FS)] MECHANICAL [ZM] MECHANICAL [FS] LUBRICATION COOLING SYSTEM INTAKE-AIR SYSTEM [ZM] INTAKE-AIR SYSTEM [FS] FUEL SYSTEM EXHAUST SYSTEM EMISSION SYSTEM CHARGING SYSTEM IGNITION SYSTEM STARTING SYSTEM CRUISE CONTROL SYSTEM CONTROL SYSTEM [ZM] CONTROL SYSTEM [FS] TECHNICAL DATA SERVICE TOOLS ]
SUSPENSION [ GENERAL PROCEDURES WHEEL ALIGNMENT FRONT SUSPENSION REAR SUSPENSION TECHNICAL DATA SERVICE TOOLS ]
DRIVELINE/AXLE [ GENERAL PROCEDURES FRONT AXLE REAR AXLE DRIVE SHAFT TECHNICAL DATA SERVICE TOOLS ]
BRAKES [ ONBOARD DIAGNOSTIC SYMPTOM TROUBLESHOOTING GENERAL PROCEDURES CONVENTIONAL BRAKE SYSTEM PARKING BRAKE SYSTEM ANTILOCK BRAKE SYSTEM TECHNICAL DATA SERVICE TOOLS ]
TRANSMISSION/TRANSAXLE [ ONBOARD DIAGNOSTIC SYMPTOM TROUBLESHOOTING CLUTCH MANUAL TRANSAXLE [F25M-R] MANUAL TRANSAXLE [G15M-R] MANUAL TRANSAXLE SHIFT MECHANISM AUTOMATIC TRANSAXLE AUTOMATIC TRANSAXLE SHIFT MECHANISM TECHNICAL DATA SERVICE TOOLS ]
STEERING [ GENERAL PROCEDURES ENGINE SPEED SENSING POWER STEERING TECHNICAL DATA SERVICE TOOLS ]
HEATER, VENTILATION & AIR CONDITIONING (HVAC) SECTION [ SYMPTOM TROUBLESHOOTING REFRIGERANT SYSTEM BASIC SYSTEM CONTROL SYSTEM TECHNICAL DATA SERVICE TOOLS ]
RESTRAINTS [ ONBOARD DIAGNOSTIC SYMPTOM TROUBLESHOOTING AIR BAG SYSTEM SEAT BELT SERVICE TOOLS ]
BODY & ACCESSORIES [ ONBOARD DIAGNOSTIC [POWER DOOR LOCK SYSTEM] ON-BOARD DIAGNOSTIC [AUDIO] BODY PANELS] DOORS AND LIFTGATE GLASS/WINDOWS/MIRRORS SEATS SECURITY AND LOCKS SUNROOF EXTERIOR TRIM INTERIOR TRIM LIGHTING SYSTEMS WIPER/WASHER SYSTEM ENTERTAINMENT POWER SYSTEMS INSTRUMENTATION/DRIVER INFO TECHNICAL DATA SERVICE TOOLS ]
Mazda Protege is a small family cars or compact cars manufactured by Mazda during 1964-2003 and sold under various name worldwide, Mazda 323, and Mazda Familia are just a few of its aka. The 1999-2003 Mazda Protege available in various configuration engines and transmission, such as B3-ME SOHC I4, ZL-DE DOHC I4, ZL-VE S-VT I4, ZM-DE DOHC I4, FP-DE DOHC I4, RF Diesel I4, FS-DE DOHC I4, FS-DET Turbo DOHC I4 engine and F-4EAT, and 4F27E auto transmission. But this manual covers only ZM and FS family engines.
Contents:
GENERAL INFORMATION
ENGINE [ ONBOARD DIAGNOSTIC [ENGINE CONTROL SYSTEM (ZM)] ON-BOARD DIAGNOSTIC [ENGINE CONTROL SYSTEM (FS)] ON-BOARD DIAGNOSTIC [CRUISE CONTROL SYSTEM] SYMPTOM TROUBLESHOOTING [ENGINE CONTROL SYSTEM (ZM)] SYMPTOM TROUBLESHOOTING [ENGINE CONTROL SYSTEM (FS)] MECHANICAL [ZM] MECHANICAL [FS] LUBRICATION COOLING SYSTEM INTAKE-AIR SYSTEM [ZM] INTAKE-AIR SYSTEM [FS] FUEL SYSTEM EXHAUST SYSTEM EMISSION SYSTEM CHARGING SYSTEM IGNITION SYSTEM STARTING SYSTEM CRUISE CONTROL SYSTEM CONTROL SYSTEM [ZM] CONTROL SYSTEM [FS] TECHNICAL DATA SERVICE TOOLS ]
SUSPENSION [ GENERAL PROCEDURES WHEEL ALIGNMENT FRONT SUSPENSION REAR SUSPENSION TECHNICAL DATA SERVICE TOOLS ]
DRIVELINE/AXLE [ GENERAL PROCEDURES FRONT AXLE REAR AXLE DRIVE SHAFT TECHNICAL DATA SERVICE TOOLS ]
BRAKES [ ONBOARD DIAGNOSTIC SYMPTOM TROUBLESHOOTING GENERAL PROCEDURES CONVENTIONAL BRAKE SYSTEM PARKING BRAKE SYSTEM ANTILOCK BRAKE SYSTEM TECHNICAL DATA SERVICE TOOLS ]
TRANSMISSION/TRANSAXLE [ ONBOARD DIAGNOSTIC SYMPTOM TROUBLESHOOTING CLUTCH MANUAL TRANSAXLE [F25M-R] MANUAL TRANSAXLE [G15M-R] MANUAL TRANSAXLE SHIFT MECHANISM AUTOMATIC TRANSAXLE AUTOMATIC TRANSAXLE SHIFT MECHANISM TECHNICAL DATA SERVICE TOOLS ]
STEERING [ GENERAL PROCEDURES ENGINE SPEED SENSING POWER STEERING TECHNICAL DATA SERVICE TOOLS ]
HEATER, VENTILATION & AIR CONDITIONING (HVAC) SECTION [ SYMPTOM TROUBLESHOOTING REFRIGERANT SYSTEM BASIC SYSTEM CONTROL SYSTEM TECHNICAL DATA SERVICE TOOLS ]
RESTRAINTS [ ONBOARD DIAGNOSTIC SYMPTOM TROUBLESHOOTING AIR BAG SYSTEM SEAT BELT SERVICE TOOLS ]
BODY & ACCESSORIES [ ONBOARD DIAGNOSTIC [POWER DOOR LOCK SYSTEM] ON-BOARD DIAGNOSTIC [AUDIO] BODY PANELS] DOORS AND LIFTGATE GLASS/WINDOWS/MIRRORS SEATS SECURITY AND LOCKS SUNROOF EXTERIOR TRIM INTERIOR TRIM LIGHTING SYSTEMS WIPER/WASHER SYSTEM ENTERTAINMENT POWER SYSTEMS INSTRUMENTATION/DRIVER INFO TECHNICAL DATA SERVICE TOOLS ]
