The Toyota Hilux, produced from 1997 to 2004, represents the sixth generation of a compact pickup truck renowned for its exceptional durability, reliability, and off-road capability. Built with rugged body-on-frame construction and robust suspension, this versatile vehicle was engineered for demanding work environments and diverse terrains. Available in various body styles including Single Cab, Extra Cab, Double Cab, and Chassis Cab configurations, the Hilux offered a range of powertrain options, including the 2.0L 1RZ-E, 2.4L 2RZ-E, 2.7L 3RZ-FE gasoline engines, and the 3.0L 1KZ-TE turbocharged diesel. Its simple yet effective design philosophy has cemented its reputation as a dependable light commercial vehicle and a popular choice for those prioritizing longevity and performance.
This comprehensive factory service manual, presented in English and exceeding 1500 pages, serves as an authoritative guide for maintaining and repairing the Toyota Hilux. It covers essential areas such as scheduled maintenance, fluid checks, and component replacements for engines (2.0L 1RZ-E, 2.4L 2RZ-E, 2.7L 3RZ-FE, 3.0L 1KZ-TE), transmissions (5-speed manual, 4-speed automatic), drivetrain, chassis, and electrical systems. Detailed procedures for troubleshooting, diagnostics, and complex repairs, including engine overhauls, transmission rebuilds, and brake system servicing, are provided. This manual is an indispensable resource for owners, mechanics, and technicians, ensuring the continued optimal performance and longevity of their Toyota Hilux.
