This document provides comprehensive service information for the GENIE S-40, S-45, S40-45 TELESCOPIC Boom Lift models, serial number S40 - 7001 onwards. These telescopic boom lifts are engineered for demanding work environments, offering robust performance and reliability. The GENIE brand is recognized for its commitment to quality and innovation in aerial work platforms, and these models exemplify that dedication, designed to meet the rigorous requirements of various industrial and construction applications.
This Workshop Service Repair Manual is an essential resource for maintaining and repairing your GENIE telescopic boom lift. It covers a wide array of critical topics, including detailed safety rules, machine and component specifications, scheduled maintenance procedures, and in-depth troubleshooting guides. With over 700 illustrations, this manual offers clear, step-by-step instructions for engine systems, hydraulic components, electrical systems, and more, ensuring that owners, mechanics, and technicians have the knowledge necessary to keep the equipment operating efficiently and safely.
GENIE S-40 S-45 S40-45 TELESCOPIC BOOM LIFT WORKSHOP SERVICE REPAIR MANUAL
PLEASE SEE THE SAMPLE PAGE ON PREVIEW FOR QUALITY OF THE MANUAL AND BUY WITH CONFIDENCE.
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DONT HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DONT HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
# FILE SIZE 14 MB
SERIAL NUMBER RANGE:
FROM S40 - 7001
PARTS CATALOG & OPERATORS MANUAL ALSO INCLUDED
ENGINE COVERED:
2.5L 4-CYLINDER, FORD LRG-425 EFI ENGINE
2.3L 4-CYLINDER, FORD DSG-423 EFI ENGINE
2.05L 3-CYLINDER, DEUTZ F3L-1011F ENGINE
2.33L 3-CYLINDER, DEUTZ F3L-2011 & D2011L03i ENGINE
2.9L 4-CYLINDER, PERKINS 704-30 ENGINE
2.2L 4-CYLINDER, PERKINS 404-22 ENGINE
CONTENTS:
SAFETY RULES
MACHINE SPECIFICATION
HYDRAULIC SPECIFICATION
TORQUE SPECIFICATION
SCHEDULE MAINTENANCE
TROUBLESHOOTING
PLATFORM CONTROLS
PLATFORM COMPONENTS
PRIMARY BOOM COMPONENTS
SECONDARY BOOM COMPONENTS
TURNTABLE COMPONENTS
ENGINE SYSTEM
GROUND CONTROLS
RELAY PANELS
HYDRAULIC PUMPS
FUNCTION MANIFOLD
FUEL & HYDRAULIC TANKS
AXLE COMPONENTS
ROTATION COMPONENTS
NON-STEERING COMPONENTS
FUNCTION MANIFOLD
BRAKE MANIFOLD
JIB BOOM COMPONENTS
GENERATOR SYSTEM
FAULT CODES
DIVERTER MANIFOLD
2WD 4WD DRIVE MANIFOLD
SCHEMATIC DIAGRAM
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR CAR WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH MORE THAN 700 PAGES OF ILLUSTRATIONS, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
GENIE S-40 S-45 S40-45 TELESCOPIC BOOM LIFT WORKSHOP SERVICE REPAIR MANUAL
PLEASE SEE THE SAMPLE PAGE ON PREVIEW FOR QUALITY OF THE MANUAL AND BUY WITH CONFIDENCE.
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DONT HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DONT HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
# FILE SIZE 14 MB
SERIAL NUMBER RANGE:
FROM S40 - 7001
PARTS CATALOG & OPERATORS MANUAL ALSO INCLUDED
ENGINE COVERED:
2.5L 4-CYLINDER, FORD LRG-425 EFI ENGINE
2.3L 4-CYLINDER, FORD DSG-423 EFI ENGINE
2.05L 3-CYLINDER, DEUTZ F3L-1011F ENGINE
2.33L 3-CYLINDER, DEUTZ F3L-2011 & D2011L03i ENGINE
2.9L 4-CYLINDER, PERKINS 704-30 ENGINE
2.2L 4-CYLINDER, PERKINS 404-22 ENGINE
CONTENTS:
SAFETY RULES
MACHINE SPECIFICATION
HYDRAULIC SPECIFICATION
TORQUE SPECIFICATION
SCHEDULE MAINTENANCE
TROUBLESHOOTING
PLATFORM CONTROLS
PLATFORM COMPONENTS
PRIMARY BOOM COMPONENTS
SECONDARY BOOM COMPONENTS
TURNTABLE COMPONENTS
ENGINE SYSTEM
GROUND CONTROLS
RELAY PANELS
HYDRAULIC PUMPS
FUNCTION MANIFOLD
FUEL & HYDRAULIC TANKS
AXLE COMPONENTS
ROTATION COMPONENTS
NON-STEERING COMPONENTS
FUNCTION MANIFOLD
BRAKE MANIFOLD
JIB BOOM COMPONENTS
GENERATOR SYSTEM
FAULT CODES
DIVERTER MANIFOLD
2WD 4WD DRIVE MANIFOLD
SCHEMATIC DIAGRAM
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR CAR WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH MORE THAN 700 PAGES OF ILLUSTRATIONS, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.