This manual covers the Forklift Truck Type D003 series, specifically models H30H, H40H, H50H, and H60H. These industrial forklifts are engineered for reliability and efficiency in demanding work environments. The D003 series offers a range of capacities, designed to meet various material handling needs. Key features include robust construction, dependable engine options such as the Ford 4-172 and Perkins 4.203, and advanced transmission systems like the Powershift with Monotrol pedal or the Oil Clutch transmission. The forklifts are built with a focus on operator interface and durable components, ensuring consistent performance.
This comprehensive workshop manual provides detailed information on the operation, maintenance, and repair of the Forklift Truck Type D003. It covers all major systems, including fuel, electrical, steering, hoist, brake, transmission, drive axles, engines, and frame components. The manual includes safe operation procedures, tune-up specifications, troubleshooting guidance, and detailed repair instructions for all covered systems. With high-quality images, circuit diagrams, and component diagrams, this 362-page English-language manual is an essential resource for owners, mechanics, and technicians seeking to maintain and repair these forklifts.
Original Illustrated Factory Workshop Manual for Hyster Forklift Truck Type D003.
Original factory manuals for Hyster Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
H30H
H40H
H50H
H60H
Format: PDF, 362 Pages
Language: English
Contents:
SECTION I - INTRODUCTION
GENERAL
UNIT NAMEPLATE
SERIAL NUMBER DATA
SYSTEM DESIGN SPECIFICATIONS
SERVICE AND MAINTENANCE INSTRUCTIONS
TROUBLESHOOTING
SYSTEM REPAIR INSTRUCTIONS
SAFETY PRECAUTIONS
OPERATING THE TRUCK
SECTION 2 - SPECIFICATIONS
GENERAL
SECTION 3 - TROUBLESHOOTING
GENERAL
SECTION 4 - SafeGuard MAINTENANCE AND TUNE-UP INSTRUCTIONS
SafeGuard MAINTENANCE
SafeGuard MAINTENANCE PROCEDURES
TUNE-UP SPECIFICATIONS
TUNE-UP PROCEDURES
SECTION 5 - FUEL SYSTEMS
GASOLINE FUEL SYSTEM
SYSTEM DESCRIPTION
FUEL TANK, FILTER AND PUMP
CARBURETOR
GOVERNOR
CHECKS AND ADJUSTMENTS
LPG FUEL SYSTEM
SYSTEM DESCRIPTION
FUEL TANK, FILTER AND HYDROSTATIC RELIEF VALVE
MAGNETIC SHUT-OFF VALVE AND PRESSURE SWITCH
VAPORIZER-REGULATOR
CARBURETOR AND GOVERNOR
CHECKS AND ADJUSTMENTS
DIESEL FUEL SYSTEM
SYSTEM DESCRIPTION
FUEL TANK, FILTERS AND LIFT PUMP
INJECTION PUMP WITH HYDRAULIC GOVERNOR
FUEL INJECTORS
THERMOSTART SYSTEM
INSPECTION REQUIREMENTS
CHECKS AND ADJUSTMENTS
SECTION 6 - ELECTRICAL SYSTEM
BATTERY
CRANKING CIRCUIT
IGNITION CIRCUIT
CHARGING CIRCUIT
MECHANICAL LOCKOUT IGNITION SWITCH
GAUGES, METERS, WARNING LIGHT AND SWITCHES
INSPECTION REQUIREMENTS
CHECKS AND ADJUSTMENTS
SECTION 7- STEERING SYSTEM
SYSTEM DESCRIPTION .
HYDRAULIC PUMP AND FLOW DIVIDER
STEERING HANDPUMP
STEERING CONTROL VALVE
STEERING CYLINDER .
WHEEL HUBS AND SPINDLES
TIE RODS AND STEERING AXLE
INSPECTION REQUIREMENTS
CHECKS AND ADJUSTMENTS
SECTION 8 - HOIST SYSTEM
SYSTEM DESCRIPTION . .
MAIN CONTROL VALVE
CONTROL LINKAGE
HOIST CYLINDERS
UPRIGHT ASSEMBLY
TILT CYLINDERS
LOAD ARMS AND CARRIAGE
INSPECTION REQUIREMENTS
CHECKS AND ADJUSTMENTS
SECTION 9 - BRAKE SYSTEM
SYSTEM DESCRIPTION
BRAKE SHOE ASSEMBLY
WHEEL CYLINDER AND MASTER CYLINDER
PARKING BRAKE
INSPECTION REQUIREMENTS
CHECKS AND ADJUSTMENTS
SECTION 10 -TRANSMISSION AND DIFFERENTIAL
POWERSHIFT TRANSMISSION AND TORQUE CONVERTER
DESCRIPTIONS
TRANSMISSION
TRANSMISSION HYDRAULIC SYSTEM
PLANETARY GEAR ASSEMBLY
CONTROL VALVE
MONOTROL PEDAL
TORQUE CONVERTER
REPAIRS
TRANSMISSION ASSEMBLY
PLANETARY GEAR ASSEMBLY
CONTROL VALVE
TORQUE CONVERTER AND SCAVENGE RING ....... .
INSPECTION REQUIREMENTS
CHECKS AND ADJUSTMENTS
OIL CLUTCH TRANSMISSION
TRANSMISSION
CLUTCH AND LINKAGE
INSPECTION REQUIREMENTS
CHECKS AND ADJUSTMENTS
DIFFERENTIAL
DESCRIPTION
REPAIRS
SECTION 11 - DRIVE AXLES AND DRIVE WHEELS
DRIVE AXLES
DRIVE WHEELS
INSPECTION REQUIREMENTS
SECTION 12 - ENGINES
FORD 4-172 ENGINE
ENGINE DESCRIPTION
ENGINE IDENTIFICATION
COOLING SYSTEM
EXHAUST SYSTEM
FLYWHEEL, STARTER RING GEAR, AND FLYWHEEL HOUSING
CYLINDER HEAD AND VALVES
OIL PAN AND OIL PUMP
TIMING GEAR COVER AND PTO GEARS
CAMSHAFT AND CAMSHAFT GEAR
CRANKSHAFT
PISTONS AND CONNECTING RODS
ENGINE INSTALLATION
ENGINE BREAK-IN
INSPECTION REQUIREMENTS
PERKINS 4.203 ENGINE
ENGINE DESCRIPTION
COOLING SYSTEM
EXHAUST SYSTEM
ENGINE REMOVAL
FLYWHEEL, STARTER RING GEAR AND FLYWHEEL HOUSING
CYLINDER HEAD AND VALVES
OIL PAN AND OIL PUMP .
TIMING GEARS AND CAMSHAFT
CAMSHAFT AND BEARINGS
PISTONS AND CONNECTING RODS
CYLINDER LINERS
ENGINE INSTALLATION
INSPECTION REQUIREMENTS
SECTION 13 - FRAME AND COUNTERWEIGHT
DESCRIPTION
REMOVAL
INSTALLATION
HOOD
OVERHEAD GUARD
PAINTING INSTRUCTIONS
DECAL INSTALLATION
Original Illustrated Factory Workshop Manual for Hyster Forklift Truck Type D003.
Original factory manuals for Hyster Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
H30H
H40H
H50H
H60H
Format: PDF, 362 Pages
Language: English
Contents:
SECTION I - INTRODUCTION
GENERAL
UNIT NAMEPLATE
SERIAL NUMBER DATA
SYSTEM DESIGN SPECIFICATIONS
SERVICE AND MAINTENANCE INSTRUCTIONS
TROUBLESHOOTING
SYSTEM REPAIR INSTRUCTIONS
SAFETY PRECAUTIONS
OPERATING THE TRUCK
SECTION 2 - SPECIFICATIONS
GENERAL
SECTION 3 - TROUBLESHOOTING
GENERAL
SECTION 4 - SafeGuard MAINTENANCE AND TUNE-UP INSTRUCTIONS
SafeGuard MAINTENANCE
SafeGuard MAINTENANCE PROCEDURES
TUNE-UP SPECIFICATIONS
TUNE-UP PROCEDURES
SECTION 5 - FUEL SYSTEMS
GASOLINE FUEL SYSTEM
SYSTEM DESCRIPTION
FUEL TANK, FILTER AND PUMP
CARBURETOR
GOVERNOR
CHECKS AND ADJUSTMENTS
LPG FUEL SYSTEM
SYSTEM DESCRIPTION
FUEL TANK, FILTER AND HYDROSTATIC RELIEF VALVE
MAGNETIC SHUT-OFF VALVE AND PRESSURE SWITCH
VAPORIZER-REGULATOR
CARBURETOR AND GOVERNOR
CHECKS AND ADJUSTMENTS
DIESEL FUEL SYSTEM
SYSTEM DESCRIPTION
FUEL TANK, FILTERS AND LIFT PUMP
INJECTION PUMP WITH HYDRAULIC GOVERNOR
FUEL INJECTORS
THERMOSTART SYSTEM
INSPECTION REQUIREMENTS
CHECKS AND ADJUSTMENTS
SECTION 6 - ELECTRICAL SYSTEM
BATTERY
CRANKING CIRCUIT
IGNITION CIRCUIT
CHARGING CIRCUIT
MECHANICAL LOCKOUT IGNITION SWITCH
GAUGES, METERS, WARNING LIGHT AND SWITCHES
INSPECTION REQUIREMENTS
CHECKS AND ADJUSTMENTS
SECTION 7- STEERING SYSTEM
SYSTEM DESCRIPTION .
HYDRAULIC PUMP AND FLOW DIVIDER
STEERING HANDPUMP
STEERING CONTROL VALVE
STEERING CYLINDER .
WHEEL HUBS AND SPINDLES
TIE RODS AND STEERING AXLE
INSPECTION REQUIREMENTS
CHECKS AND ADJUSTMENTS
SECTION 8 - HOIST SYSTEM
SYSTEM DESCRIPTION . .
MAIN CONTROL VALVE
CONTROL LINKAGE
HOIST CYLINDERS
UPRIGHT ASSEMBLY
TILT CYLINDERS
LOAD ARMS AND CARRIAGE
INSPECTION REQUIREMENTS
CHECKS AND ADJUSTMENTS
SECTION 9 - BRAKE SYSTEM
SYSTEM DESCRIPTION
BRAKE SHOE ASSEMBLY
WHEEL CYLINDER AND MASTER CYLINDER
PARKING BRAKE
INSPECTION REQUIREMENTS
CHECKS AND ADJUSTMENTS
SECTION 10 -TRANSMISSION AND DIFFERENTIAL
POWERSHIFT TRANSMISSION AND TORQUE CONVERTER
DESCRIPTIONS
TRANSMISSION
TRANSMISSION HYDRAULIC SYSTEM
PLANETARY GEAR ASSEMBLY
CONTROL VALVE
MONOTROL PEDAL
TORQUE CONVERTER
REPAIRS
TRANSMISSION ASSEMBLY
PLANETARY GEAR ASSEMBLY
CONTROL VALVE
TORQUE CONVERTER AND SCAVENGE RING ....... .
INSPECTION REQUIREMENTS
CHECKS AND ADJUSTMENTS
OIL CLUTCH TRANSMISSION
TRANSMISSION
CLUTCH AND LINKAGE
INSPECTION REQUIREMENTS
CHECKS AND ADJUSTMENTS
DIFFERENTIAL
DESCRIPTION
REPAIRS
SECTION 11 - DRIVE AXLES AND DRIVE WHEELS
DRIVE AXLES
DRIVE WHEELS
INSPECTION REQUIREMENTS
SECTION 12 - ENGINES
FORD 4-172 ENGINE
ENGINE DESCRIPTION
ENGINE IDENTIFICATION
COOLING SYSTEM
EXHAUST SYSTEM
FLYWHEEL, STARTER RING GEAR, AND FLYWHEEL HOUSING
CYLINDER HEAD AND VALVES
OIL PAN AND OIL PUMP
TIMING GEAR COVER AND PTO GEARS
CAMSHAFT AND CAMSHAFT GEAR
CRANKSHAFT
PISTONS AND CONNECTING RODS
ENGINE INSTALLATION
ENGINE BREAK-IN
INSPECTION REQUIREMENTS
PERKINS 4.203 ENGINE
ENGINE DESCRIPTION
COOLING SYSTEM
EXHAUST SYSTEM
ENGINE REMOVAL
FLYWHEEL, STARTER RING GEAR AND FLYWHEEL HOUSING
CYLINDER HEAD AND VALVES
OIL PAN AND OIL PUMP .
TIMING GEARS AND CAMSHAFT
CAMSHAFT AND BEARINGS
PISTONS AND CONNECTING RODS
CYLINDER LINERS
ENGINE INSTALLATION
INSPECTION REQUIREMENTS
SECTION 13 - FRAME AND COUNTERWEIGHT
DESCRIPTION
REMOVAL
INSTALLATION
HOOD
OVERHEAD GUARD
PAINTING INSTRUCTIONS
DECAL INSTALLATION
