This workshop service repair manual covers BT Forklift Trucks, specifically models RRE140 through RRE250 and their variants (e.g., RRE140C, RRE140E, RRE140ECC, and so forth), applicable from serial number 6051502 and up. These robust forklift trucks are engineered for demanding industrial environments, offering reliable performance and efficient operation. The manual details key components such as the drive motors, including TSA170-140-072 with 11.6 KW output and TSA170-200-106 with 15.0 KW output, highlighting the quality and power integrated into these machines for superior material handling capabilities.
The purpose of this comprehensive manual is to provide detailed guidance for the maintenance, repair, and troubleshooting of your BT Forklift Truck. It encompasses a wide range of essential systems, including electrical, hydraulic, frame and chassis, motors, brakes, steering, battery, and lifting devices. Furthermore, it offers in-depth information on diagnostics, control consoles, calibration procedures, and wiring diagrams. This resource is designed to empower owners, technicians, and mechanics with the knowledge required to ensure the longevity, optimal performance, and safe operation of their forklift equipment.
BT RRE 140 160 180 200 250 FORKLIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
APPLICABLE VEHICLE MODEL:
FROM SERIAL NUMBER: 6051502 & UP
RRE140, RRE140C, (RRE140CC),
RRE140E,RRE140EC, (RRE140ECC),
RRE160, RRE160C, (RRE160CC)
RRE160E, RRE160EC, (RRE160ECC)
FROM SERIAL NUMBER:6051502 & UP
RRE180, RRE180C, (RRE180CC),
RRE180E, RRE180EC, (RRE180ECC),
RRE200, RRE200C, (RRE200CC),
RRE200E, RRE200EC, (RRE200ECC),
RRE250, RRE250C, (RRE250CC),
RRE250E, RRE250EC, (RRE250ECC)
DRIVE MOTOR COVERED:
TSA170-140-072, 11.6 KW OUTPUT
TSA170-200-106, 15.0 KW OUTPUT
CONTENTS:
GENERAL INTRODUCTION
WARNING SYMBOLS
ELECTRICAL SYSTEM
FUNCTIONS AND PARAMETERS
DRIVER PROTECTION
TILT STOPS-OVERHEAD GUARD
MAINTENANCE SYSTEM
TROUBLESHOOTING
DIAGNOSTICS STATES
ACT/ACH TRANSISTOR REGULATORS
FRAME/CHASSIS SYSTEM
MOTORS SYSTEM
DRIVE GEAR SYSTEM
BRAKE AND WHEEL
TRAVEL BRAKE SYSTEM
PARKING BRAKE
STEERING SYSTEM
ELECTRIC STEERING WHEEL
ELECTRICAL SYSTEM
BATTERY SYSTEM
CONTROL CONSOLE
PARAMETER SETTINGS
CALIBRATIONS SYSTEM
JOYSTICK CALIBRATION
WEIGHT CALIBRATION
HYDRAULIC SYSTEM
HYDRAULIC TANK, DRAINING
MAIN VALVE SYSTEM
HYDRAULIC CONNECTIONS
TIGHTENING TORQUE
HYDRAULIC SYSTEM, MAST
MAIN LIFT CYLINDER
FREE LIFT CYLINDER
FORK TILT CYLINDER
MAST/LIFT SYSTEM
MAIN LIFT CHAIN SYSTEM
LUBRICATING THE CHAIN
REACH CARRIAGE
LIFTING DEVICES
FORKS, REPAIRS AND TESTING
HYDRAULIC TELESCOPIC FORKS
EXTERNAL EQUIPMENT
HYDRAULICS SCHEMATICS
WIRING DIAGRAMS
SPECIAL TOOLS
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
BT RRE 140 160 180 200 250 FORKLIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
APPLICABLE VEHICLE MODEL:
FROM SERIAL NUMBER: 6051502 & UP
RRE140, RRE140C, (RRE140CC),
RRE140E,RRE140EC, (RRE140ECC),
RRE160, RRE160C, (RRE160CC)
RRE160E, RRE160EC, (RRE160ECC)
FROM SERIAL NUMBER:6051502 & UP
RRE180, RRE180C, (RRE180CC),
RRE180E, RRE180EC, (RRE180ECC),
RRE200, RRE200C, (RRE200CC),
RRE200E, RRE200EC, (RRE200ECC),
RRE250, RRE250C, (RRE250CC),
RRE250E, RRE250EC, (RRE250ECC)
DRIVE MOTOR COVERED:
TSA170-140-072, 11.6 KW OUTPUT
TSA170-200-106, 15.0 KW OUTPUT
CONTENTS:
GENERAL INTRODUCTION
WARNING SYMBOLS
ELECTRICAL SYSTEM
FUNCTIONS AND PARAMETERS
DRIVER PROTECTION
TILT STOPS-OVERHEAD GUARD
MAINTENANCE SYSTEM
TROUBLESHOOTING
DIAGNOSTICS STATES
ACT/ACH TRANSISTOR REGULATORS
FRAME/CHASSIS SYSTEM
MOTORS SYSTEM
DRIVE GEAR SYSTEM
BRAKE AND WHEEL
TRAVEL BRAKE SYSTEM
PARKING BRAKE
STEERING SYSTEM
ELECTRIC STEERING WHEEL
ELECTRICAL SYSTEM
BATTERY SYSTEM
CONTROL CONSOLE
PARAMETER SETTINGS
CALIBRATIONS SYSTEM
JOYSTICK CALIBRATION
WEIGHT CALIBRATION
HYDRAULIC SYSTEM
HYDRAULIC TANK, DRAINING
MAIN VALVE SYSTEM
HYDRAULIC CONNECTIONS
TIGHTENING TORQUE
HYDRAULIC SYSTEM, MAST
MAIN LIFT CYLINDER
FREE LIFT CYLINDER
FORK TILT CYLINDER
MAST/LIFT SYSTEM
MAIN LIFT CHAIN SYSTEM
LUBRICATING THE CHAIN
REACH CARRIAGE
LIFTING DEVICES
FORKS, REPAIRS AND TESTING
HYDRAULIC TELESCOPIC FORKS
EXTERNAL EQUIPMENT
HYDRAULICS SCHEMATICS
WIRING DIAGRAMS
SPECIAL TOOLS
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
