This workshop service repair manual covers the CAT DP-Series Diesel Forklift Trucks, including models DP15, DP18, DP20, DP25, DP30, and DP35. These robust machines are designed for professional industrial material handling, emphasizing Caterpillar's legacy of durability, reliability, and powerful diesel performance. Engineered for demanding work environments, the DP-Series forklifts are equipped with reliable SQ42 Diesel Engines, known for their torque and efficiency in heavy-duty applications. The manual reflects the high quality and engineering standards associated with CAT products, providing comprehensive documentation for these industrial workhorses.
This comprehensive, original illustrated factory workshop service manual is designed to assist technicians, service departments, fleet managers, and experienced operators in maintaining and repairing CAT DP-Series Diesel Forklift Trucks. It provides factory-level technical data, detailed diagrams, and step-by-step procedures for all major components and systems, including the chassis, mast, cooling system, electrical system, powertrain, clutches, manual and powershift transmissions, axles, brake system, steering system, and the SQ42 diesel engine. The manual includes extensive troubleshooting guides, diagnostic procedures, component overhaul instructions, lubrication charts, and maintenance schedules, ensuring optimal performance and longevity of the equipment.
Original Illustrated Factory Workshop Service Manual for CAT Diesel Forklift Truck DP-Series.
Original factory manuals for CAT Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks
Covered models:
DP15
DP18
DP20
DP25
DP30
DP35
Language: English
Format: ZIP, Contained Set of PDF Manuals:
1. Chassis and Mast Service Manual, PDF, 376 Pages
Contents:
General information
Scope, Truck models covered, Serial number locations, Dimensions, Technical data
Cooling system
Electrical system
Console box, Battery, Major electrical components, Lamp bulb specifications, Advanced control system,
Electrical system schematic
Power train
Clutches
Dry-type clutch, Wet-type clutch
Manual transmission
Powershift transmission
Transmission, Control valve
Front axle and reduction differential
Front wheels, Front axle, Reduction differential
Rear axle
Rear wheels, Rear axle
Brake system
Master cylinder, Wheel brakes, Wheel cylinders
Steering system
Steering gear, Power cylinder
Hydraulic system
Tank, Pump, Solenoid-operated control valve, Lift and tilt cylinders, Down safety valve
Masts and forks
Dual-stage panoramic mast
Troubleshooting
Service data
Maintenance standards, Maintenance schedule, Periodic replacement parts,
Lubrication chart. Special service tools. Inspection guide
2. SQ42 Diesel Engine Service Manual, PDF, 151 Pages
Original Illustrated Factory Workshop Service Manual for CAT Diesel Forklift Truck DP-Series.
Original factory manuals for CAT Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks
Covered models:
DP15
DP18
DP20
DP25
DP30
DP35
Language: English
Format: ZIP, Contained Set of PDF Manuals:
1. Chassis and Mast Service Manual, PDF, 376 Pages
Contents:
General information
Scope, Truck models covered, Serial number locations, Dimensions, Technical data
Cooling system
Electrical system
Console box, Battery, Major electrical components, Lamp bulb specifications, Advanced control system,
Electrical system schematic
Power train
Clutches
Dry-type clutch, Wet-type clutch
Manual transmission
Powershift transmission
Transmission, Control valve
Front axle and reduction differential
Front wheels, Front axle, Reduction differential
Rear axle
Rear wheels, Rear axle
Brake system
Master cylinder, Wheel brakes, Wheel cylinders
Steering system
Steering gear, Power cylinder
Hydraulic system
Tank, Pump, Solenoid-operated control valve, Lift and tilt cylinders, Down safety valve
Masts and forks
Dual-stage panoramic mast
Troubleshooting
Service data
Maintenance standards, Maintenance schedule, Periodic replacement parts,
Lubrication chart. Special service tools. Inspection guide
2. SQ42 Diesel Engine Service Manual, PDF, 151 Pages
