This manual covers the US Marine Power Inboards and the HINO RB145 Series Bus, specifically detailing the W04D 4.009L and W04C-T 3.839L diesel engines. These engines are 4-cycle, 4-cylinder, in-line, water-cooled, direct injection units, with the W04C-T featuring turbocharging. The LE05S series transmission is also addressed, offering 5 forward and 1 reverse gear with synchromesh for gears 2 through 5, and constant mesh for 1st and reverse. This comprehensive coverage ensures detailed information for these robust marine and bus applications.
The purpose of this manual is to provide essential information for the maintenance, repair, and troubleshooting of the covered vehicles and their components. It includes detailed sections on the engine system, turbocharger, fuel and lubrication systems, cooling system, and electrical equipment. Additionally, it covers the clutch, transmission, propeller shaft, axles, steering, braking systems, suspension, and chassis frame. This resource is designed to assist owners, mechanics, and technicians in ensuring optimal performance and longevity of the US Marine Power Inboards and HINO RB145 Series Bus.
APPLICABLE MODELS COVERED:
US MARINE POWER INBOARDS & HINO RB145 SERIES BUS
ENGINE COVERED:
4.009L DIESEL, 4-CYCLE, 4-CYLINDER, IN-LINE, WATER-COOLED, DIRECT INJECTION W04D ENGINE
3.839L DISEL, 4-CYCLE, 4-CYLINDER, IN-LINE, WATER-COOLED, DIRECT INJECTION, TURBOCHARGED W04C-T ENGINE
TRANSMISSION COVERED:
LE05S SERIES: 5 FORWARD SPEEDS, 1 REVERSE, 2,3,4,5th SYNCHROMESH, 1st & REVERSE, CONSTANTMESH
CONTENTS:
GENERAL INFORMATION
ENGINE SYSTEM
TURBOCHARGER SYSTEM
INJECTION PUMP
I.P. GOVERNOR
GENERATOR
STARTER SYSTEM
I.P. CALIBRATION SYSTEM
LUBRICATION SYSTEM
FUEL SYSTEM
COOLING SYSTEM
ENGINE TROUBLESHOOTING
ENGINE TUNE-UP
CLUTCH SYSTEM (DS300 TYPE)
CLUTCH CONTROL
TRANSMISSION
TRANSMISSION CONTROL
PROPELLER SHAFT
DIFFERENTIAL CARRIER
FRONT & REAR AXLE
STEERING
POWER STEERING
SERVICE BRAKE SYSTEM
PARKING BRAKE SYSTEM
EXHAUST BRAKE
WHEEL & TIRE
SUSPENSION
CHASSIS FRAME
ELECTRICAL EQUIPMENT
OWNER'S MANUAL & PARTS CATALOGUE ALSO INCLUDED, ALSO INCLUDED RB145 SERIES VEHICLES CHASSIS, TRANSMISSION & ELECTRICAL WORKSHOP MANUAL
APPLICABLE MODELS COVERED:
US MARINE POWER INBOARDS & HINO RB145 SERIES BUS
ENGINE COVERED:
4.009L DIESEL, 4-CYCLE, 4-CYLINDER, IN-LINE, WATER-COOLED, DIRECT INJECTION W04D ENGINE
3.839L DISEL, 4-CYCLE, 4-CYLINDER, IN-LINE, WATER-COOLED, DIRECT INJECTION, TURBOCHARGED W04C-T ENGINE
TRANSMISSION COVERED:
LE05S SERIES: 5 FORWARD SPEEDS, 1 REVERSE, 2,3,4,5th SYNCHROMESH, 1st & REVERSE, CONSTANTMESH
CONTENTS:
GENERAL INFORMATION
ENGINE SYSTEM
TURBOCHARGER SYSTEM
INJECTION PUMP
I.P. GOVERNOR
GENERATOR
STARTER SYSTEM
I.P. CALIBRATION SYSTEM
LUBRICATION SYSTEM
FUEL SYSTEM
COOLING SYSTEM
ENGINE TROUBLESHOOTING
ENGINE TUNE-UP
CLUTCH SYSTEM (DS300 TYPE)
CLUTCH CONTROL
TRANSMISSION
TRANSMISSION CONTROL
PROPELLER SHAFT
DIFFERENTIAL CARRIER
FRONT & REAR AXLE
STEERING
POWER STEERING
SERVICE BRAKE SYSTEM
PARKING BRAKE SYSTEM
EXHAUST BRAKE
WHEEL & TIRE
SUSPENSION
CHASSIS FRAME
ELECTRICAL EQUIPMENT
OWNER'S MANUAL & PARTS CATALOGUE ALSO INCLUDED, ALSO INCLUDED RB145 SERIES VEHICLES CHASSIS, TRANSMISSION & ELECTRICAL WORKSHOP MANUAL