This Service Repair Manual covers the Clark SM638 CMP series, including models 15, 18, 20, 25, and 30. Engineered for reliability and performance, these vehicles are designed to meet the demanding needs of various industrial applications. Their robust construction and advanced engineering ensure consistent operation and durability in challenging environments, making them a trusted choice for material handling operations.
This manual provides comprehensive guidance for maintaining and repairing your Clark SM638 CMP. It details scheduled and planned maintenance, including inspection forms, and covers all major systems such as the engine, cooling, fuel, transmission, ignition, electrical, wheels and tires, brakes, steering, and hydraulic systems. With detailed troubleshooting procedures, repair instructions, overhaul guides, and technical specifications, this English-language resource is essential for owners, mechanics, and technicians seeking to ensure optimal vehicle performance and longevity.
Complete factory Service Repair Manual for Clark SM638 CMP 15/18/20/25/30 Forklift.This manual contains service, repair procedures, assembling, disassembling, wiring diagrams and everything you need to know.
Service Repair Manual Covers
SAFE MAINTENANCE
1. Safety
2. Lifting, Jacking, and Blocking
3. Towing
PERIODIC SERVICE
1. Maintenance Schedules
2. Planned Maintenance
3. PM Inspection Form
ENGINE
1. Specifications and Description
2. Troubleshooting
3. Engine Oil
4. Tune-Up
5. RPM, Vacuum, and Stall Checks
6. Compression Checks
7. Removal and Replacement
8. Overhaul
COOLING SYSTEM
1. Specifications and Description
2. Troubleshooting
FUEL SYSTEM
1. LPG Fuel System
2. Gasoline Fuel System
TRANSAXLE
1. Specifications and Description
2. Checks and Troubleshooting
3. Removal and Replacement
3. Overhaul
IGNITION SYSTEM
1. Specifications and Description
2. Troubleshooting
3. Ignition Timing
4. Distributor Overhaul
ELECTRICAL
1. Circuit Diagram
2. Starter
3. Alternator
4. Instrument Pod
16 WHEELS AND TIRES
1. Specifications and Description
2. Cushion Wheels and Tires
3. Pneumatic Wheels and Tires
23 BRAKE SYSTEM
1. Specifications
2. Service Brake
3. Parking Brake
25/26 STEER SYSTEM
1. Specifications and Description
2. Troubleshooting
3. Steering System Pressure Check
4. Steering System Removals & Installations
5. Steering Unit Overhaul
6. Priority Valve Overhaul
7. Steer Cylinder Overhaul
29/30 HYDRAULIC SYSTEM
1. Specifications and Description
2. Troubleshooting
3. Hydraulic Pump Overhaual
4. Control Valve Overhaul
34 UPRIGHTS
1. Specifications and Description
2. Upright Checks and Adjustments
3. Lift Chain Service
4. Removals and Replacements
5. Lift and Tilt Cylinder Overhaul
38 COUNTERWEIGHT
1. Specifications
2. Inspection
3. Removal and Replacement
40 SPECIFICATIONS
1. Specifications
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High Quality PDF Manual,All pages are printable.
Instant Download
No Shipping Cost
No Need to Wait For A CD-ROM
File Format PDF
Language English
Compatible All Versions of Windows & Mac
Requirements Adobe PDF Reader
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Complete factory Service Repair Manual for Clark SM638 CMP 15/18/20/25/30 Forklift.This manual contains service, repair procedures, assembling, disassembling, wiring diagrams and everything you need to know.
Service Repair Manual Covers
SAFE MAINTENANCE
1. Safety
2. Lifting, Jacking, and Blocking
3. Towing
PERIODIC SERVICE
1. Maintenance Schedules
2. Planned Maintenance
3. PM Inspection Form
ENGINE
1. Specifications and Description
2. Troubleshooting
3. Engine Oil
4. Tune-Up
5. RPM, Vacuum, and Stall Checks
6. Compression Checks
7. Removal and Replacement
8. Overhaul
COOLING SYSTEM
1. Specifications and Description
2. Troubleshooting
FUEL SYSTEM
1. LPG Fuel System
2. Gasoline Fuel System
TRANSAXLE
1. Specifications and Description
2. Checks and Troubleshooting
3. Removal and Replacement
3. Overhaul
IGNITION SYSTEM
1. Specifications and Description
2. Troubleshooting
3. Ignition Timing
4. Distributor Overhaul
ELECTRICAL
1. Circuit Diagram
2. Starter
3. Alternator
4. Instrument Pod
16 WHEELS AND TIRES
1. Specifications and Description
2. Cushion Wheels and Tires
3. Pneumatic Wheels and Tires
23 BRAKE SYSTEM
1. Specifications
2. Service Brake
3. Parking Brake
25/26 STEER SYSTEM
1. Specifications and Description
2. Troubleshooting
3. Steering System Pressure Check
4. Steering System Removals & Installations
5. Steering Unit Overhaul
6. Priority Valve Overhaul
7. Steer Cylinder Overhaul
29/30 HYDRAULIC SYSTEM
1. Specifications and Description
2. Troubleshooting
3. Hydraulic Pump Overhaual
4. Control Valve Overhaul
34 UPRIGHTS
1. Specifications and Description
2. Upright Checks and Adjustments
3. Lift Chain Service
4. Removals and Replacements
5. Lift and Tilt Cylinder Overhaul
38 COUNTERWEIGHT
1. Specifications
2. Inspection
3. Removal and Replacement
40 SPECIFICATIONS
1. Specifications
=======================
High Quality PDF Manual,All pages are printable.
Instant Download
No Shipping Cost
No Need to Wait For A CD-ROM
File Format PDF
Language English
Compatible All Versions of Windows & Mac
Requirements Adobe PDF Reader
Thanks for visiting!
