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HYSTER CHALLENGER H177 (H45XM H50XM H55XM H60XM H65XM) Forklift Service Repair Manual + Parts Manual

HYSTER CHALLENGER H177 (H45XM H50XM H55XM H60XM H65XM) Forklift Service Repair Manual + Parts Manual

★★★★★ 4.5/5
530,000+ Happy Customers
  • Model
    2000 Series
  • Manufactured by
    Hyster
This manual covers the HYSTER CHALLENGER H177 series forklifts, including models H45XM, H50XM, H55XM, H60XM, and H65XM. These robust machines are engineered for demanding industrial environments, offering reliable performance for maintenance, assembly, disassembly, and servicing tasks. The forklifts are available with various engine options, including MAZDA M4-2.0G, M4-2.2G, Perkins 704-26 (2.6L), GM 3.0 LITER, and GM 4.3L EPA Compliant, and support both LPG and Gasoline fuel types. Their construction emphasizes durability and operational efficiency, making them a dependable choice for material handling operations.

This comprehensive Service Repair Manual and Parts Manual provides detailed information essential for the upkeep and repair of your HYSTER forklift. It includes extensive coverage of maintenance procedures for critical systems such as the engine, cooling, fuel, transmission, drive and steering axles, brakes, and hydraulics, along with mast repair and periodic maintenance schedules. The manual also features troubleshooting guides for specific engine models and electronic control modules, system diagrams, schemes, and actual photo illustrations to aid in diagnosis and repair. Furthermore, it details parts information for various mast types and options, ensuring you have the resources needed to maintain your equipment effectively.

This is a COMPLETE Service Repair Manual for the HYSTER CHALLENGER H177 (H45XM, H50XM, H55XM, H60XM, H65XM) FORKLIFT This manual contains deep information about maintaining, assembly, disassembly and servicing your HYSTER FORKLIFT.

Models Covered:
==========
HYSTER CHALLENGER H45XM (H177) FORKLIFT
HYSTER CHALLENGER H50XM (H177) FORKLIFT
HYSTER CHALLENGER H55XM (H177) FORKLIFT
HYSTER CHALLENGER H60XM (H177) FORKLIFT
HYSTER CHALLENGER H65XM (H177) FORKLIFT

CONTENTS AS FOLLOWS:
==========
SERVICE MANUAL CONTENTS:
FRAME
MAZDA M4-2.0G, M4-2.2G ENGINE
PERKINS 704-26 (2.6L) ENGINE
GM ENGINE REPAIR GM 3.0 LITER ENGINE
COOLING SYSTEM
LPG FUEL SYSTEM-GM (except AISAN)
GASOLINE FUEL SYSTEM (MAZDA)
LPG FUEL SYSTEM-MAZDA (except AISAN)
LPG FUEL SYSTEM (AISAN OPEN LOOP SYSTEM)
LPG FUEL SYSTEM (AISAN CLOSED LOOP SYSTEM
ELECTRONIC CONTROLLED LPG/GASOLINE FUEL SYSTEM
GM 3.0L & 4.3L EPA COMPLIANT ENGINES
POWERSHIFT TRANSMISSION-DESCR & OPER
POWERSHIFT TRANSMISSION-REPAIR
DRIVE AXLE
STEERING AXLE
STEERING HOUSING and CONTROL UNIT
BRAKE SYSTEM
HYDRAULIC SYSTEM and GEAR PUMP
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
STARTER
HIGH ENERGY IGNITION SYSTEM
INSTRUMENT CLUSTER
ELECTRICAL SYSTEM (MAZDA)
MSTS-GM 3.0L (EARLY CONTROL MODULES)
GM 3.0L ENGINE CONTROL-REPAIR (EARLY MODULES)
GM 3.0L ENG CONTROL-DESC/OPER (EARLY MODULES)
MSTS-GM 3.0L (LATER CONTROL MODULES)
GM 3.0L ENG CONTROL-DESC/OPER (LATER MODULES)
GM 3.0L ENGINE CONTROL-REPAIR (LATER MODULES)
EEC-DESC & OPER MEFI-4
EEC-TRBLSHT & REPAIR MEFI-4
ELECTRONIC CONTROL MODULE (ECM) DIAGNOSTIC
TROUBLESHOOTING GM 3.0L & 4.3L EPA COMPLIANT ENGINES
MAST-DESCRIPTION
MAST-REPAIR
METRIC AND INCH (SAE) FASTENERS
PERIODIC MAINTENANCE
CAPACITIES and SPECIFICATIONS
DIAGRAMS


PARTS MANUAL CONTENTS:
1. FRAME
2. ENGINE ASSEMBLY
3. FUEL SYSTEM
4. ELECTRICAL SYSTEM
5. TRANSMISSION
6. STEERING SYSTEM
7. BRAKE SYSTEM
8. HYDRAULIC SYSTEM
9. MAST-TWO STAGE LIMITED FREE-LIFT
10. MAST-TWO STAGE FULL FREE-LIFT
11. MAST-THREE STAGE FULL FREE-LIFT
12. OPTIONS
13. NUMERICAL INDEX

==========

Model Specification: HYSTER CHALLENGER H177 (H45XM, H50XM, H55XM, H60XM, H65XM) FORKLIFT
Language: English
File Format: PDF
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Compatible: All Versions of Windows & Mac

==============

THIS MANUAL CONTAINS INFORMATION AND DATA TO THIS MODEL. HAS SPECS, DIAGRAMS, AND ACTUAL REAL PHOTO ILLUSTRATIONS, AND SCHEMES. THESE SHOP MANUAL IS AS GOOD AS IT GETS FOR DIAGNOSING, REPAIRING, AND MAINTENANCING HYSTER MACHINERY.

ALL MANUALS ARE WINDOWS 7, VISTA32 AND 64, XP, ME, 98, NT, 2000 COMPATIBLE AND WORK WITH MAC!

INSTANT DOWNLOAD UPON RECEIPT OF YOUR PAYMENT...

FIND IT...PRINT IT...USE IT...then Trash it.

Tons of pictures and diagrams at your fingertips!!

All pages are printable, so run off what you need & take it with you into the garage or workshop.

Save Money $$$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!

INSTANT DOWNLOAD means NO SHIPPING COST or WAITING FOR A CD OR PAPER MANUAL TO ARRIVE IN THE MAIL...YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS/PAYPAL.

Looking for some other Service Repair Manual, please check:



Thanks for visiting!


This is a COMPLETE Service Repair Manual for the HYSTER CHALLENGER H177 (H45XM, H50XM, H55XM, H60XM, H65XM) FORKLIFT This manual contains deep information about maintaining, assembly, disassembly and servicing your HYSTER FORKLIFT.

Models Covered:
==========
HYSTER CHALLENGER H45XM (H177) FORKLIFT
HYSTER CHALLENGER H50XM (H177) FORKLIFT
HYSTER CHALLENGER H55XM (H177) FORKLIFT
HYSTER CHALLENGER H60XM (H177) FORKLIFT
HYSTER CHALLENGER H65XM (H177) FORKLIFT

CONTENTS AS FOLLOWS:
==========
SERVICE MANUAL CONTENTS:
FRAME
MAZDA M4-2.0G, M4-2.2G ENGINE
PERKINS 704-26 (2.6L) ENGINE
GM ENGINE REPAIR GM 3.0 LITER ENGINE
COOLING SYSTEM
LPG FUEL SYSTEM-GM (except AISAN)
GASOLINE FUEL SYSTEM (MAZDA)
LPG FUEL SYSTEM-MAZDA (except AISAN)
LPG FUEL SYSTEM (AISAN OPEN LOOP SYSTEM)
LPG FUEL SYSTEM (AISAN CLOSED LOOP SYSTEM
ELECTRONIC CONTROLLED LPG/GASOLINE FUEL SYSTEM
GM 3.0L & 4.3L EPA COMPLIANT ENGINES
POWERSHIFT TRANSMISSION-DESCR & OPER
POWERSHIFT TRANSMISSION-REPAIR
DRIVE AXLE
STEERING AXLE
STEERING HOUSING and CONTROL UNIT
BRAKE SYSTEM
HYDRAULIC SYSTEM and GEAR PUMP
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
STARTER
HIGH ENERGY IGNITION SYSTEM
INSTRUMENT CLUSTER
ELECTRICAL SYSTEM (MAZDA)
MSTS-GM 3.0L (EARLY CONTROL MODULES)
GM 3.0L ENGINE CONTROL-REPAIR (EARLY MODULES)
GM 3.0L ENG CONTROL-DESC/OPER (EARLY MODULES)
MSTS-GM 3.0L (LATER CONTROL MODULES)
GM 3.0L ENG CONTROL-DESC/OPER (LATER MODULES)
GM 3.0L ENGINE CONTROL-REPAIR (LATER MODULES)
EEC-DESC & OPER MEFI-4
EEC-TRBLSHT & REPAIR MEFI-4
ELECTRONIC CONTROL MODULE (ECM) DIAGNOSTIC
TROUBLESHOOTING GM 3.0L & 4.3L EPA COMPLIANT ENGINES
MAST-DESCRIPTION
MAST-REPAIR
METRIC AND INCH (SAE) FASTENERS
PERIODIC MAINTENANCE
CAPACITIES and SPECIFICATIONS
DIAGRAMS


PARTS MANUAL CONTENTS:
1. FRAME
2. ENGINE ASSEMBLY
3. FUEL SYSTEM
4. ELECTRICAL SYSTEM
5. TRANSMISSION
6. STEERING SYSTEM
7. BRAKE SYSTEM
8. HYDRAULIC SYSTEM
9. MAST-TWO STAGE LIMITED FREE-LIFT
10. MAST-TWO STAGE FULL FREE-LIFT
11. MAST-THREE STAGE FULL FREE-LIFT
12. OPTIONS
13. NUMERICAL INDEX

==========

Model Specification: HYSTER CHALLENGER H177 (H45XM, H50XM, H55XM, H60XM, H65XM) FORKLIFT
Language: English
File Format: PDF
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Compatible: All Versions of Windows & Mac

==============

THIS MANUAL CONTAINS INFORMATION AND DATA TO THIS MODEL. HAS SPECS, DIAGRAMS, AND ACTUAL REAL PHOTO ILLUSTRATIONS, AND SCHEMES. THESE SHOP MANUAL IS AS GOOD AS IT GETS FOR DIAGNOSING, REPAIRING, AND MAINTENANCING HYSTER MACHINERY.

ALL MANUALS ARE WINDOWS 7, VISTA32 AND 64, XP, ME, 98, NT, 2000 COMPATIBLE AND WORK WITH MAC!

INSTANT DOWNLOAD UPON RECEIPT OF YOUR PAYMENT...

FIND IT...PRINT IT...USE IT...then Trash it.

Tons of pictures and diagrams at your fingertips!!

All pages are printable, so run off what you need & take it with you into the garage or workshop.

Save Money $$$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!

INSTANT DOWNLOAD means NO SHIPPING COST or WAITING FOR A CD OR PAPER MANUAL TO ARRIVE IN THE MAIL...YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS/PAYPAL.

Looking for some other Service Repair Manual, please check:



Thanks for visiting!

HYSTER CHALLENGER H177 (H45XM H50XM H55XM H60XM H65XM) Forklift Service Repair Manual + Parts Manual

HYSTER CHALLENGER H177 (H45XM H50XM H55XM H60XM H65XM) Forklift Service Repair Manual + Parts Manual

★★★★★ 4.5/5
530,000+ Happy Customers
  • Model
    2000 Series
  • Manufactured by
    Hyster
This manual covers the HYSTER CHALLENGER H177 series forklifts, including models H45XM, H50XM, H55XM, H60XM, and H65XM. These robust machines are engineered for demanding industrial environments, offering reliable performance for maintenance, assembly, disassembly, and servicing tasks. The forklifts are available with various engine options, including MAZDA M4-2.0G, M4-2.2G, Perkins 704-26 (2.6L), GM 3.0 LITER, and GM 4.3L EPA Compliant, and support both LPG and Gasoline fuel types. Their construction emphasizes durability and operational efficiency, making them a dependable choice for material handling operations.

This comprehensive Service Repair Manual and Parts Manual provides detailed information essential for the upkeep and repair of your HYSTER forklift. It includes extensive coverage of maintenance procedures for critical systems such as the engine, cooling, fuel, transmission, drive and steering axles, brakes, and hydraulics, along with mast repair and periodic maintenance schedules. The manual also features troubleshooting guides for specific engine models and electronic control modules, system diagrams, schemes, and actual photo illustrations to aid in diagnosis and repair. Furthermore, it details parts information for various mast types and options, ensuring you have the resources needed to maintain your equipment effectively.

This is a COMPLETE Service Repair Manual for the HYSTER CHALLENGER H177 (H45XM, H50XM, H55XM, H60XM, H65XM) FORKLIFT This manual contains deep information about maintaining, assembly, disassembly and servicing your HYSTER FORKLIFT.

Models Covered:
==========
HYSTER CHALLENGER H45XM (H177) FORKLIFT
HYSTER CHALLENGER H50XM (H177) FORKLIFT
HYSTER CHALLENGER H55XM (H177) FORKLIFT
HYSTER CHALLENGER H60XM (H177) FORKLIFT
HYSTER CHALLENGER H65XM (H177) FORKLIFT

CONTENTS AS FOLLOWS:
==========
SERVICE MANUAL CONTENTS:
FRAME
MAZDA M4-2.0G, M4-2.2G ENGINE
PERKINS 704-26 (2.6L) ENGINE
GM ENGINE REPAIR GM 3.0 LITER ENGINE
COOLING SYSTEM
LPG FUEL SYSTEM-GM (except AISAN)
GASOLINE FUEL SYSTEM (MAZDA)
LPG FUEL SYSTEM-MAZDA (except AISAN)
LPG FUEL SYSTEM (AISAN OPEN LOOP SYSTEM)
LPG FUEL SYSTEM (AISAN CLOSED LOOP SYSTEM
ELECTRONIC CONTROLLED LPG/GASOLINE FUEL SYSTEM
GM 3.0L & 4.3L EPA COMPLIANT ENGINES
POWERSHIFT TRANSMISSION-DESCR & OPER
POWERSHIFT TRANSMISSION-REPAIR
DRIVE AXLE
STEERING AXLE
STEERING HOUSING and CONTROL UNIT
BRAKE SYSTEM
HYDRAULIC SYSTEM and GEAR PUMP
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
STARTER
HIGH ENERGY IGNITION SYSTEM
INSTRUMENT CLUSTER
ELECTRICAL SYSTEM (MAZDA)
MSTS-GM 3.0L (EARLY CONTROL MODULES)
GM 3.0L ENGINE CONTROL-REPAIR (EARLY MODULES)
GM 3.0L ENG CONTROL-DESC/OPER (EARLY MODULES)
MSTS-GM 3.0L (LATER CONTROL MODULES)
GM 3.0L ENG CONTROL-DESC/OPER (LATER MODULES)
GM 3.0L ENGINE CONTROL-REPAIR (LATER MODULES)
EEC-DESC & OPER MEFI-4
EEC-TRBLSHT & REPAIR MEFI-4
ELECTRONIC CONTROL MODULE (ECM) DIAGNOSTIC
TROUBLESHOOTING GM 3.0L & 4.3L EPA COMPLIANT ENGINES
MAST-DESCRIPTION
MAST-REPAIR
METRIC AND INCH (SAE) FASTENERS
PERIODIC MAINTENANCE
CAPACITIES and SPECIFICATIONS
DIAGRAMS


PARTS MANUAL CONTENTS:
1. FRAME
2. ENGINE ASSEMBLY
3. FUEL SYSTEM
4. ELECTRICAL SYSTEM
5. TRANSMISSION
6. STEERING SYSTEM
7. BRAKE SYSTEM
8. HYDRAULIC SYSTEM
9. MAST-TWO STAGE LIMITED FREE-LIFT
10. MAST-TWO STAGE FULL FREE-LIFT
11. MAST-THREE STAGE FULL FREE-LIFT
12. OPTIONS
13. NUMERICAL INDEX

==========

Model Specification: HYSTER CHALLENGER H177 (H45XM, H50XM, H55XM, H60XM, H65XM) FORKLIFT
Language: English
File Format: PDF
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Compatible: All Versions of Windows & Mac

==============

THIS MANUAL CONTAINS INFORMATION AND DATA TO THIS MODEL. HAS SPECS, DIAGRAMS, AND ACTUAL REAL PHOTO ILLUSTRATIONS, AND SCHEMES. THESE SHOP MANUAL IS AS GOOD AS IT GETS FOR DIAGNOSING, REPAIRING, AND MAINTENANCING HYSTER MACHINERY.

ALL MANUALS ARE WINDOWS 7, VISTA32 AND 64, XP, ME, 98, NT, 2000 COMPATIBLE AND WORK WITH MAC!

INSTANT DOWNLOAD UPON RECEIPT OF YOUR PAYMENT...

FIND IT...PRINT IT...USE IT...then Trash it.

Tons of pictures and diagrams at your fingertips!!

All pages are printable, so run off what you need & take it with you into the garage or workshop.

Save Money $$$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!

INSTANT DOWNLOAD means NO SHIPPING COST or WAITING FOR A CD OR PAPER MANUAL TO ARRIVE IN THE MAIL...YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS/PAYPAL.

Looking for some other Service Repair Manual, please check:



Thanks for visiting!


This is a COMPLETE Service Repair Manual for the HYSTER CHALLENGER H177 (H45XM, H50XM, H55XM, H60XM, H65XM) FORKLIFT This manual contains deep information about maintaining, assembly, disassembly and servicing your HYSTER FORKLIFT.

Models Covered:
==========
HYSTER CHALLENGER H45XM (H177) FORKLIFT
HYSTER CHALLENGER H50XM (H177) FORKLIFT
HYSTER CHALLENGER H55XM (H177) FORKLIFT
HYSTER CHALLENGER H60XM (H177) FORKLIFT
HYSTER CHALLENGER H65XM (H177) FORKLIFT

CONTENTS AS FOLLOWS:
==========
SERVICE MANUAL CONTENTS:
FRAME
MAZDA M4-2.0G, M4-2.2G ENGINE
PERKINS 704-26 (2.6L) ENGINE
GM ENGINE REPAIR GM 3.0 LITER ENGINE
COOLING SYSTEM
LPG FUEL SYSTEM-GM (except AISAN)
GASOLINE FUEL SYSTEM (MAZDA)
LPG FUEL SYSTEM-MAZDA (except AISAN)
LPG FUEL SYSTEM (AISAN OPEN LOOP SYSTEM)
LPG FUEL SYSTEM (AISAN CLOSED LOOP SYSTEM
ELECTRONIC CONTROLLED LPG/GASOLINE FUEL SYSTEM
GM 3.0L & 4.3L EPA COMPLIANT ENGINES
POWERSHIFT TRANSMISSION-DESCR & OPER
POWERSHIFT TRANSMISSION-REPAIR
DRIVE AXLE
STEERING AXLE
STEERING HOUSING and CONTROL UNIT
BRAKE SYSTEM
HYDRAULIC SYSTEM and GEAR PUMP
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
STARTER
HIGH ENERGY IGNITION SYSTEM
INSTRUMENT CLUSTER
ELECTRICAL SYSTEM (MAZDA)
MSTS-GM 3.0L (EARLY CONTROL MODULES)
GM 3.0L ENGINE CONTROL-REPAIR (EARLY MODULES)
GM 3.0L ENG CONTROL-DESC/OPER (EARLY MODULES)
MSTS-GM 3.0L (LATER CONTROL MODULES)
GM 3.0L ENG CONTROL-DESC/OPER (LATER MODULES)
GM 3.0L ENGINE CONTROL-REPAIR (LATER MODULES)
EEC-DESC & OPER MEFI-4
EEC-TRBLSHT & REPAIR MEFI-4
ELECTRONIC CONTROL MODULE (ECM) DIAGNOSTIC
TROUBLESHOOTING GM 3.0L & 4.3L EPA COMPLIANT ENGINES
MAST-DESCRIPTION
MAST-REPAIR
METRIC AND INCH (SAE) FASTENERS
PERIODIC MAINTENANCE
CAPACITIES and SPECIFICATIONS
DIAGRAMS


PARTS MANUAL CONTENTS:
1. FRAME
2. ENGINE ASSEMBLY
3. FUEL SYSTEM
4. ELECTRICAL SYSTEM
5. TRANSMISSION
6. STEERING SYSTEM
7. BRAKE SYSTEM
8. HYDRAULIC SYSTEM
9. MAST-TWO STAGE LIMITED FREE-LIFT
10. MAST-TWO STAGE FULL FREE-LIFT
11. MAST-THREE STAGE FULL FREE-LIFT
12. OPTIONS
13. NUMERICAL INDEX

==========

Model Specification: HYSTER CHALLENGER H177 (H45XM, H50XM, H55XM, H60XM, H65XM) FORKLIFT
Language: English
File Format: PDF
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Compatible: All Versions of Windows & Mac

==============

THIS MANUAL CONTAINS INFORMATION AND DATA TO THIS MODEL. HAS SPECS, DIAGRAMS, AND ACTUAL REAL PHOTO ILLUSTRATIONS, AND SCHEMES. THESE SHOP MANUAL IS AS GOOD AS IT GETS FOR DIAGNOSING, REPAIRING, AND MAINTENANCING HYSTER MACHINERY.

ALL MANUALS ARE WINDOWS 7, VISTA32 AND 64, XP, ME, 98, NT, 2000 COMPATIBLE AND WORK WITH MAC!

INSTANT DOWNLOAD UPON RECEIPT OF YOUR PAYMENT...

FIND IT...PRINT IT...USE IT...then Trash it.

Tons of pictures and diagrams at your fingertips!!

All pages are printable, so run off what you need & take it with you into the garage or workshop.

Save Money $$$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!

INSTANT DOWNLOAD means NO SHIPPING COST or WAITING FOR A CD OR PAPER MANUAL TO ARRIVE IN THE MAIL...YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS/PAYPAL.

Looking for some other Service Repair Manual, please check:



Thanks for visiting!