The Hyster Challenger H45XM, H50XM, H55XM, H60XM, and H65XM forklifts are robust material handling machines engineered for demanding industrial environments. These forklifts are designed with a focus on reliability and performance, offering a range of engine options including GM 3.0 Liter, Mazda M4-2.0G, Mazda M4-2.2G, and Perkins 704-26 (2.6L) engines, as well as GM 3.0L & 4.3L EPA Compliant Engines. They also feature versatile fuel system options such as LPG and Gasoline, paired with a Powershift Transmission, ensuring efficient operation for various material handling tasks.
This Service Repair Manual provides comprehensive guidance for maintaining and repairing your Hyster forklift. It covers essential areas including periodic maintenance, detailed capacities and specifications, and in-depth troubleshooting for specific engine and electronic control modules. The manual also includes repair sections for key components such as the cooling system, steering housing, hydraulic system, and mast, empowering owners and technicians with the knowledge to ensure optimal performance and longevity of the equipment.
This Hyster manual is a complete service repair manual in one PDF file. With a book marking to the left-hand side to navigate all section.Very easy to be used. It can be used by anyone from a first time to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.Keep this service manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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Models Covered:
HYSTER CHALLENGER H45XM (H177 ,K177) FORKLIFT
HYSTER CHALLENGER H50XM (H177 ,K177) FORKLIFT
HYSTER CHALLENGER H55XM (H177 ,K177) FORKLIFT
HYSTER CHALLENGER H60XM (H177 ,K177) FORKLIFT
HYSTER CHALLENGER H65XM (H177 ,K177) FORKLIFT
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Manual Contents:
FRAME
GM ENGINE REPAIR GM 3.0 LITER ENGINE
MAZDA M4-2.0G, M4-2.2G ENGINE
PERKINS 704-26 (2.6L) ENGINE
COOLING SYSTEM
LPG FUEL SYSTEM-GM (except AISAN)
GASOLINE FUEL SYSTEM (MAZDA)
LPG FUEL SYSTEM-MAZDA (except AISAN)
ELECTRONIC CONTROLLED LPG/GASOLINE FUEL SYSTEM
GM 3.0L & 4.3L EPA COMPLIANT ENGINES
POWERSHIFT TRANSMISSION-DESCR & OPER
POWERSHIFT TRANSMISSION-REPAIR
DRIVE AXLE
STEERING AXLE
STEERING HOUSING and CONTROL UNIT
BRAKE SYSTEM
HYDRAULIC SYSTEM and GEAR PUMP
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
STARTER
HIGH ENERGY IGNITION SYSTEM
INSTRUMENT CLUSTER
ELECTRICAL SYSTEM (MAZDA)
MSTS-GM 3.0L (EARLY CONTROL MODULES)
GM 3.0L ENGINE CONTROL-REPAIR (EARLY MODULES)
GM 3.0L ENG CONTROL-DESC/OPER (EARLY MODULES)
MSTS-GM 3.0L (LATER CONTROL MODULES)
GM 3.0L ENG CONTROL-DESC/OPER (LATER MODULES)
GM 3.0L ENGINE CONTROL-REPAIR (LATER MODULES)
EEC-DESC & OPER MEFI-4
EEC-TRBLSHT & REPAIR MEFI-4
ELECTRONIC CONTROL MODULE (ECM) DIAGNOSTIC
TROUBLESHOOTING GM 3.0L & 4.3L EPA COMPLIANT ENGINES
MAST-DESCRIPTION
MAST-REPAIR
METRIC AND INCH (SAE) FASTENERS
PERIODIC MAINTENANCE
CAPACITIES and SPECIFICATIONS
DIAGRAMS
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
This Hyster manual is a complete service repair manual in one PDF file. With a book marking to the left-hand side to navigate all section.Very easy to be used. It can be used by anyone from a first time to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.Keep this service manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
****************
Models Covered:
HYSTER CHALLENGER H45XM (H177 ,K177) FORKLIFT
HYSTER CHALLENGER H50XM (H177 ,K177) FORKLIFT
HYSTER CHALLENGER H55XM (H177 ,K177) FORKLIFT
HYSTER CHALLENGER H60XM (H177 ,K177) FORKLIFT
HYSTER CHALLENGER H65XM (H177 ,K177) FORKLIFT
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Manual Contents:
FRAME
GM ENGINE REPAIR GM 3.0 LITER ENGINE
MAZDA M4-2.0G, M4-2.2G ENGINE
PERKINS 704-26 (2.6L) ENGINE
COOLING SYSTEM
LPG FUEL SYSTEM-GM (except AISAN)
GASOLINE FUEL SYSTEM (MAZDA)
LPG FUEL SYSTEM-MAZDA (except AISAN)
ELECTRONIC CONTROLLED LPG/GASOLINE FUEL SYSTEM
GM 3.0L & 4.3L EPA COMPLIANT ENGINES
POWERSHIFT TRANSMISSION-DESCR & OPER
POWERSHIFT TRANSMISSION-REPAIR
DRIVE AXLE
STEERING AXLE
STEERING HOUSING and CONTROL UNIT
BRAKE SYSTEM
HYDRAULIC SYSTEM and GEAR PUMP
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
STARTER
HIGH ENERGY IGNITION SYSTEM
INSTRUMENT CLUSTER
ELECTRICAL SYSTEM (MAZDA)
MSTS-GM 3.0L (EARLY CONTROL MODULES)
GM 3.0L ENGINE CONTROL-REPAIR (EARLY MODULES)
GM 3.0L ENG CONTROL-DESC/OPER (EARLY MODULES)
MSTS-GM 3.0L (LATER CONTROL MODULES)
GM 3.0L ENG CONTROL-DESC/OPER (LATER MODULES)
GM 3.0L ENGINE CONTROL-REPAIR (LATER MODULES)
EEC-DESC & OPER MEFI-4
EEC-TRBLSHT & REPAIR MEFI-4
ELECTRONIC CONTROL MODULE (ECM) DIAGNOSTIC
TROUBLESHOOTING GM 3.0L & 4.3L EPA COMPLIANT ENGINES
MAST-DESCRIPTION
MAST-REPAIR
METRIC AND INCH (SAE) FASTENERS
PERIODIC MAINTENANCE
CAPACITIES and SPECIFICATIONS
DIAGRAMS
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
