This manual covers the Honda Z50 Monkey Z50J, an iconic mini-motorcycle renowned for its compact design and simple engineering. First introduced in the late 1960s, the Z50 Monkey, particularly the Z50J variants, features a 49cc 1-cylinder, 4-stroke engine, often paired with a semi-automatic or manual transmission. Its lightweight steel frame and basic instrumentation contribute to its enduring appeal as a collectible and user-friendly machine, suitable for enthusiasts and those seeking an accessible riding experience.
This comprehensive workshop service and repair manual provides detailed guidance for all aspects of the Honda Z50 Monkey Z50J. It covers routine maintenance, engine overhaul, fuel and lubrication systems, electrical diagnostics, transmission servicing, and bodywork. With step-by-step instructions and detailed illustrations, this manual is an invaluable resource for DIY enthusiasts and professional mechanics alike, enabling effective troubleshooting, repair, and modification to keep the vehicle in optimal working condition.
HONDA Z50 MONKEY Z50J BIKE WORKSHOP SERVICE REPAIR MANUAL
ENGINE COVERED:
49 cc 1-CYLINDER, 4-STROKE ENGINE
CONTENTS:
GENERAL INFORMATION
TORQUE SPECIFICATIONS
ROUTINE MAINTENANCE
ENGINE REMOVAL
ENGINE INSTALLATION
FRAME & STRUCTURE
BODY PANELS
EXHAUST SYSTEM
EMISSION CONTROL
LUBRICATION SYSTEM
FUEL SYSTEM
CARBURETOR SYSTEM
AIR CLEANER SYSTEM
CYLINDER HEAD-VALVES
CYLINDER-PISTON
CLUTCH SYSTEM
GEARSHIFT LINKAGE
ALTERNATOR SYSTEM
STARTER CLUTCH
CRANKCASE-CRANKSHAFT
TRANSMISSION SYSTEM
FRONT & REAR WHEEL
BRAKE SYSTEM
SUSPENSION SYSTEM
HYDRAULIC BRAKES
BATTERY SYSTEM
CHARGING SYSTEM
IGNITION SYSTEM
ELECTRIC STARTER
LIGHTING SYSTEM
METER AND SWITCHES
TROUBLESHOOTING
WIRING DIAGRAM
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
HONDA Z50 MONKEY Z50J BIKE WORKSHOP SERVICE REPAIR MANUAL
ENGINE COVERED:
49 cc 1-CYLINDER, 4-STROKE ENGINE
CONTENTS:
GENERAL INFORMATION
TORQUE SPECIFICATIONS
ROUTINE MAINTENANCE
ENGINE REMOVAL
ENGINE INSTALLATION
FRAME & STRUCTURE
BODY PANELS
EXHAUST SYSTEM
EMISSION CONTROL
LUBRICATION SYSTEM
FUEL SYSTEM
CARBURETOR SYSTEM
AIR CLEANER SYSTEM
CYLINDER HEAD-VALVES
CYLINDER-PISTON
CLUTCH SYSTEM
GEARSHIFT LINKAGE
ALTERNATOR SYSTEM
STARTER CLUTCH
CRANKCASE-CRANKSHAFT
TRANSMISSION SYSTEM
FRONT & REAR WHEEL
BRAKE SYSTEM
SUSPENSION SYSTEM
HYDRAULIC BRAKES
BATTERY SYSTEM
CHARGING SYSTEM
IGNITION SYSTEM
ELECTRIC STARTER
LIGHTING SYSTEM
METER AND SWITCHES
TROUBLESHOOTING
WIRING DIAGRAM
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
