The Kawasaki KDX200 is an off-road motorcycle renowned for its potent two-stroke engine and capable performance in competitive enduro and dual-sport riding. Produced from 1989 to 1994, this model embodies Kawasaki's legacy of producing reliable and performance-oriented off-road machines. Its 198cc liquid-cooled, single-cylinder engine, paired with a 6-speed transmission and chain drive, delivers exhilarating power suitable for challenging terrains. The KDX200 features a steel perimeter frame, hydraulic disc brakes, and robust suspension systems designed for off-road durability and handling.
This comprehensive workshop service repair manual and parts catalog provides detailed information for the Kawasaki KDX200 models from 1989 to 1994. It covers all essential systems, including engine, drivetrain, chassis, and electrical components, with in-depth maintenance procedures, repair instructions, and troubleshooting guides. The manual is designed to assist both DIY enthusiasts and professional mechanics in performing routine maintenance, major repairs, and component overhauls. With detailed illustrations, step-by-step instructions, and precise technical specifications, this resource ensures the KDX200 remains in optimal condition, offering an economical approach to vehicle upkeep.
KAWASAKI KDX200 KDX-200 BIKE 1989-1994 WORKSHOP SERVICE REPAIR MANUAL
PARTS CATALOG ALSO INCLUDED
ENGINE COVERED:
198 cc 1-CYLINDER, 2-STROKE, LIQUID-COOLED
CONTENTS:
GENERAL INFORMATION
SPECIFICATIONS
SPECIAL TOOLS
TIGHTENING TORQUE
FUEL SYSTEM
CARBURETORS
AIR CLEANER SYSTEM
FUEL TANK SYSTEM
EMISSION CONTROL
COOLING SYSTEM
RADIATOR-THERMOSTAT
ENGINE TOP END
CYLINDER HEAD-CAMSHAFT
VALVE-PISTON-MUFFLER
CLUTCH SYSTEM
ENGINE REMOVAL
ENGINE INSTALLATION
CRANKSHAFT-CONNECTING ROD
TRANSMISSION SYSTEM
STARTER MOTOR
WHEEL AND TIRE
HUB BEARINGS
GEAR HOUSING SYSTEM
FINAL DRIVE SYSTEM
BRAKE SYSTEM
SUSPENSION-FORK
SWING ARM-ROCKER ARM
SHOCK ABSORBER
STEERING SYSTEM
FRAME & FENDERS
ELECTRICAL SYSTEM
BATTERY & ALTERNATOR
CHARGING SYSTEM
IGNITION SYSTEM
MAINTENANCE
LIGHTING SYSTEM
METER-GAUGES-SWITCHES
WIRING DIAGRAM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
KAWASAKI KDX200 KDX-200 BIKE 1989-1994 WORKSHOP SERVICE REPAIR MANUAL
PARTS CATALOG ALSO INCLUDED
ENGINE COVERED:
198 cc 1-CYLINDER, 2-STROKE, LIQUID-COOLED
CONTENTS:
GENERAL INFORMATION
SPECIFICATIONS
SPECIAL TOOLS
TIGHTENING TORQUE
FUEL SYSTEM
CARBURETORS
AIR CLEANER SYSTEM
FUEL TANK SYSTEM
EMISSION CONTROL
COOLING SYSTEM
RADIATOR-THERMOSTAT
ENGINE TOP END
CYLINDER HEAD-CAMSHAFT
VALVE-PISTON-MUFFLER
CLUTCH SYSTEM
ENGINE REMOVAL
ENGINE INSTALLATION
CRANKSHAFT-CONNECTING ROD
TRANSMISSION SYSTEM
STARTER MOTOR
WHEEL AND TIRE
HUB BEARINGS
GEAR HOUSING SYSTEM
FINAL DRIVE SYSTEM
BRAKE SYSTEM
SUSPENSION-FORK
SWING ARM-ROCKER ARM
SHOCK ABSORBER
STEERING SYSTEM
FRAME & FENDERS
ELECTRICAL SYSTEM
BATTERY & ALTERNATOR
CHARGING SYSTEM
IGNITION SYSTEM
MAINTENANCE
LIGHTING SYSTEM
METER-GAUGES-SWITCHES
WIRING DIAGRAM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
