The Kawasaki KLE500 is a versatile dual-sport motorcycle, produced from 1991 to 2007. Designed to bridge the gap between on-road commuting and light off-road adventure touring, it offers a practical blend of capabilities. Powered by a 498 cc parallel-twin engine, the KLE500 features a robust steel frame, front and rear disc brakes, and a 6-speed transmission. Its engineering prioritizes reliability and durability, making it a dependable choice for riders seeking adventure on varied terrain. Notable features include its 17-liter fuel tank, 21-inch front wheel, and 17-inch rear wheel, contributing to its go-anywhere character.
This workshop service manual provides comprehensive coverage for the Kawasaki KLE500, encompassing full service, repair, and maintenance procedures. It details the engine, transmission, chassis, brakes, electrical systems, fuel system, and bodywork. Included are step-by-step instructions for routine maintenance tasks such as oil changes, filter replacements, and valve adjustments, as well as in-depth troubleshooting guides for common issues and detailed repair instructions for all major components. This manual is an essential resource for owners, mechanics, and technicians aiming to maintain, diagnose, and repair the KLE500 effectively, ensuring its continued performance and longevity.