This manual covers EXC Racing, SX, MXC, SMR, SXS Racing, and Crate models produced between 2000 and 2005, specifically addressing engine service and repair for displacements of 250cc, 400cc, 450cc, 520cc, 525cc, 540cc, and 610cc. These engines represent a period of significant development and performance in motocross and enduro disciplines. The engines typically feature single-cylinder, four-stroke designs, often liquid-cooled with overhead camshafts, and are known for their potent power delivery. This document provides comprehensive technical information for these high-performance machines, intended for owners and professionals alike.
The purpose of this engine service manual is to provide detailed, professional-level guidance for the maintenance, diagnosis, and repair of the specified engines. It covers a wide array of critical areas, including complete engine disassembly and assembly, lubrication and cooling systems, fuel and valve train components, as well as pistons, crankshafts, and clutches. Additionally, the manual offers essential troubleshooting procedures, electrical system information pertinent to engine function, and routine maintenance schedules. With step-by-step instructions, technical specifications, and torque values, this manual is designed to empower users to perform in-depth engine work, ensuring the continued reliability and optimal performance of their motorcycles.
KTM ENGINE REPAIR MANUAL
MODELS: 250 EXC RACING
400/450 SX,MXC,EXC,SMR,SXS RACING
520/525 SX,MXC,EXC,SMR RACING
540 SXS RACING, 610 CRATE
YEAR: 2000-05
Pages: 410
Language: English
This is the same manual used by professional technicians to maintain , service, diagnose and repair your vehicle. Is very detailed and contains step by step instructions and repair info. Download the service manual and fix your problems now.
The manual covers:
-Service info
-General information
-Removing and refitting engine
-Disassembling
-Servicing individual components
-Assembling engine
-Troubleshooting
-Technical specifications
-Periodic maintenance schedule
-Wiring diagram
File Format: PDF
Printable:Yes
Languages:English
Compatible:Win/Mac
Requirements: Adobe PDF Reader
Save Money $$ By doing your own repairs!
KTM ENGINE REPAIR MANUAL
MODELS: 250 EXC RACING
400/450 SX,MXC,EXC,SMR,SXS RACING
520/525 SX,MXC,EXC,SMR RACING
540 SXS RACING, 610 CRATE
YEAR: 2000-05
Pages: 410
Language: English
This is the same manual used by professional technicians to maintain , service, diagnose and repair your vehicle. Is very detailed and contains step by step instructions and repair info. Download the service manual and fix your problems now.
The manual covers:
-Service info
-General information
-Removing and refitting engine
-Disassembling
-Servicing individual components
-Assembling engine
-Troubleshooting
-Technical specifications
-Periodic maintenance schedule
-Wiring diagram
File Format: PDF
Printable:Yes
Languages:English
Compatible:Win/Mac
Requirements: Adobe PDF Reader
Save Money $$ By doing your own repairs!
