Polaris Custom II 2 1972 Workshop Service Repair Manual

Polaris Custom II 2 1972 Workshop Service Repair Manual

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  • Model
    Custom II
  • Manufactured by
    Polaris
This document provides essential information for the 1972 Polaris Custom II 2, a vehicle designed for versatile use. Its engineering emphasizes reliability and robust performance, making it a dependable choice for various applications. The Custom II 2 is distinguished by its focus on durability and functional design, ensuring a consistent and satisfying ownership experience throughout its service life.

This manual serves as a comprehensive guide for maintaining and repairing your 1972 Polaris Custom II 2. It details critical maintenance procedures, offers troubleshooting advice for common issues, and provides key technical specifications necessary for accurate repairs. By consulting this manual, owners and technicians can ensure the longevity and optimal performance of their vehicle, covering everything from routine servicing to more involved component replacements.

## Keep Your Polaris Custom II 2 Running Smooth with This Comprehensive Parts List!

This detailed parts list covers a wide range of components for your 1972 Polaris Custom II 2, making it easy to find the exact parts you need. Whether you're tackling a major repair, performing routine maintenance, or upgrading your ride, we've got you covered.

**Engine & Drivetrain:**

* **Spark Plugs:** High-performance NGK spark plugs for optimal performance and longevity.
* **Piston Rings:** Replace worn piston rings with quality Hastings rings for improved compression and reduced oil consumption.
* **Timing Belt:** OEM-quality Dayco timing belt, critical for maintaining proper engine timing. Replace periodically according to your owner's manual.
* **Clutch:** Enhance performance and durability with a Sachs clutch kit.
* **Alternator & Starter:** Dependable AC Delco alternator and starter for reliable electrical power delivery.
* **Air Intake:** Upgrade your air intake for improved air flow and horsepower with an AEM air intake.
* **Fuel Pump:** Ensure reliable fuel delivery with an Airtex fuel pump.
* **(Add more as needed for specific engine components)**

**Suspension & Chassis:**

* **Wheel Bearings:** High-quality Timken wheel bearings for smooth and reliable performance.
* **Serpentine Belt:** Replace your worn serpentine belt with a durable Bando belt for optimal engine performance.
* **Shocks/Struts:** Enhance your ride and handling with high-quality Beck Amley shocks or struts.
* **(Add more for related suspension components)**

**Brakes:**

* **Brake Discs:** Upgrade your braking system with high-performance brake discs.
* **Brake Pads:** Ensure safe and reliable braking with top-quality brake pads.
* **(Add more for specific brake components)**

**Electrical:**

* **Spark Plugs:** Replace your spark plugs with Champion spark plugs for optimal ignition performance.
* **Wiring Harness & Relays:** Dependable AC Delco wiring harnesses and relays for reliable electrical connections.
* **(Add more for specific electrical components)**

**Exterior:**

* **Bulbs:** Find the right bulbs for your headlights, taillights, turn signals, fog lights, and interior lights.
* **Bumpers:** Replace your front or rear bumper with a high-quality aftermarket option.
* **Fender, Doors, Emblem:** Restore your Polaris Custom II 2's exterior with replacement fender, door, and emblem parts.
* **Fuel Door, Grilles, Hood:** Find the right parts to replace your fuel door, grilles, or hood.
* **Mud Flaps:** Keep your vehicle clean and protect your paint with mud flaps.
* **(Add more for related body parts)**

**Interior:**

* **Floor Mats & Cargo Liners:** Protect your interior with high-quality floor mats and cargo liners.
* **Consoles & Organizers:** Upgrade your interior organization with consoles and organizers.
* **Leather:** Enhance your interior with quality leather upholstery, seats, and accessories.
* **Glass:** Replace your windows or windshield with high-quality glass.
* **Steering Wheel, Shifter, Pedals:** Customize your interior with a new steering wheel, shifter, or pedals.
* **(Add more for interior components)**

**Wheels & Tires:**

* **Lugs & Lug Nuts:** Find the right lugs and lug nuts for your vehicle's wheels.
* **Hub Caps:** Enhance your vehicle's appearance with replacement hub caps.
* **(Add more for specific wheel and tire components)**

**Maintenance & Repair:**

* **Jack, Hoist, Stands:** Find the right tools for safe and efficient lifting during repairs.
* **Valve Stems:** Replace your valve stems for proper tire inflation and air retention.
* **Window Regulator, Door Handle, Hood Hinge, Hood Latch:** Replace worn parts for smooth operation.
* **Wiper Blade, Wiper Motor, Washer Pump:** Ensure optimal visibility with new wiper blades, motor, and washer pump.
* **Fuel Tank Cap, Courtesy Light, Door Jamb Switch, Door Lock:** Replace these components for proper function.
* **Fuel Filler Neck:** Ensure a secure fuel connection with a new fuel filler neck.
* **Antenna, Flush Kit:** Replace or upgrade your antenna or find a flush kit for a clean appearance.
* **Electrical Wiring Diagrams:** Access detailed electrical wiring diagrams for troubleshooting and repairs.
* **Torque Specs:** Find the correct torque specs for your Polaris Custom II 2.
* **Tire Replacement, Flat Repair, Timing Belt Replacement:** Access detailed guides for these essential maintenance procedures.
* **Routine Maintenance:** Find everything you need to perform routine maintenance, such as oil changes, fluid changes, and air filter replacements.

**(Add more for specific maintenance and repair components)**

**Note:** This list is not exhaustive and may not include all parts available for your Polaris Custom II 2. Please consult your owner's manual for specific part numbers and additional information.


## Keep Your Polaris Custom II 2 Running Smooth with This Comprehensive Parts List!

This detailed parts list covers a wide range of components for your 1972 Polaris Custom II 2, making it easy to find the exact parts you need. Whether you're tackling a major repair, performing routine maintenance, or upgrading your ride, we've got you covered.

**Engine & Drivetrain:**

* **Spark Plugs:** High-performance NGK spark plugs for optimal performance and longevity.
* **Piston Rings:** Replace worn piston rings with quality Hastings rings for improved compression and reduced oil consumption.
* **Timing Belt:** OEM-quality Dayco timing belt, critical for maintaining proper engine timing. Replace periodically according to your owner's manual.
* **Clutch:** Enhance performance and durability with a Sachs clutch kit.
* **Alternator & Starter:** Dependable AC Delco alternator and starter for reliable electrical power delivery.
* **Air Intake:** Upgrade your air intake for improved air flow and horsepower with an AEM air intake.
* **Fuel Pump:** Ensure reliable fuel delivery with an Airtex fuel pump.
* **(Add more as needed for specific engine components)**

**Suspension & Chassis:**

* **Wheel Bearings:** High-quality Timken wheel bearings for smooth and reliable performance.
* **Serpentine Belt:** Replace your worn serpentine belt with a durable Bando belt for optimal engine performance.
* **Shocks/Struts:** Enhance your ride and handling with high-quality Beck Amley shocks or struts.
* **(Add more for related suspension components)**

**Brakes:**

* **Brake Discs:** Upgrade your braking system with high-performance brake discs.
* **Brake Pads:** Ensure safe and reliable braking with top-quality brake pads.
* **(Add more for specific brake components)**

**Electrical:**

* **Spark Plugs:** Replace your spark plugs with Champion spark plugs for optimal ignition performance.
* **Wiring Harness & Relays:** Dependable AC Delco wiring harnesses and relays for reliable electrical connections.
* **(Add more for specific electrical components)**

**Exterior:**

* **Bulbs:** Find the right bulbs for your headlights, taillights, turn signals, fog lights, and interior lights.
* **Bumpers:** Replace your front or rear bumper with a high-quality aftermarket option.
* **Fender, Doors, Emblem:** Restore your Polaris Custom II 2's exterior with replacement fender, door, and emblem parts.
* **Fuel Door, Grilles, Hood:** Find the right parts to replace your fuel door, grilles, or hood.
* **Mud Flaps:** Keep your vehicle clean and protect your paint with mud flaps.
* **(Add more for related body parts)**

**Interior:**

* **Floor Mats & Cargo Liners:** Protect your interior with high-quality floor mats and cargo liners.
* **Consoles & Organizers:** Upgrade your interior organization with consoles and organizers.
* **Leather:** Enhance your interior with quality leather upholstery, seats, and accessories.
* **Glass:** Replace your windows or windshield with high-quality glass.
* **Steering Wheel, Shifter, Pedals:** Customize your interior with a new steering wheel, shifter, or pedals.
* **(Add more for interior components)**

**Wheels & Tires:**

* **Lugs & Lug Nuts:** Find the right lugs and lug nuts for your vehicle's wheels.
* **Hub Caps:** Enhance your vehicle's appearance with replacement hub caps.
* **(Add more for specific wheel and tire components)**

**Maintenance & Repair:**

* **Jack, Hoist, Stands:** Find the right tools for safe and efficient lifting during repairs.
* **Valve Stems:** Replace your valve stems for proper tire inflation and air retention.
* **Window Regulator, Door Handle, Hood Hinge, Hood Latch:** Replace worn parts for smooth operation.
* **Wiper Blade, Wiper Motor, Washer Pump:** Ensure optimal visibility with new wiper blades, motor, and washer pump.
* **Fuel Tank Cap, Courtesy Light, Door Jamb Switch, Door Lock:** Replace these components for proper function.
* **Fuel Filler Neck:** Ensure a secure fuel connection with a new fuel filler neck.
* **Antenna, Flush Kit:** Replace or upgrade your antenna or find a flush kit for a clean appearance.
* **Electrical Wiring Diagrams:** Access detailed electrical wiring diagrams for troubleshooting and repairs.
* **Torque Specs:** Find the correct torque specs for your Polaris Custom II 2.
* **Tire Replacement, Flat Repair, Timing Belt Replacement:** Access detailed guides for these essential maintenance procedures.
* **Routine Maintenance:** Find everything you need to perform routine maintenance, such as oil changes, fluid changes, and air filter replacements.

**(Add more for specific maintenance and repair components)**

**Note:** This list is not exhaustive and may not include all parts available for your Polaris Custom II 2. Please consult your owner's manual for specific part numbers and additional information.