This workshop manual provides comprehensive technical information for forklift trucks, specifically covering models within the Challenger series (H100C, H120C, H60C, H70C, H80C) and the SpaceSaver series (S100B, S60B, S70B, S80B). These machines are globally recognized and renowned for their durable and reliable material handling equipment. This manual is designed to support owners, operators, and maintenance technicians by offering detailed insights into the engineering and functionality of these robust machines, ensuring their continued operational efficiency and longevity in demanding industrial environments.
This 512-page original illustrated factory workshop manual, presented in English, serves as an authoritative resource for maintaining and repairing your forklift. It encompasses extensive coverage of all major systems, including detailed procedures for gasoline and diesel engines, fuel systems (gasoline, LPG, diesel), electrical components, clutch, transmission, brakes, steering, hydraulics, and hoist mechanisms. The manual includes step-by-step repair instructions, routine maintenance schedules, fluid specifications, troubleshooting guides with diagnostic charts, and essential adjustments, making it an indispensable tool for ensuring the optimal performance and safety of your equipment.
Original Illustrated Factory Workshop Manual for Hyster Forklift Ruck Type C005.
Original factory manuals for Hyster Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
Challenger
H100C
H120C
H60C
H70C
H80C
SpaseSaver
S100B
S60B
S70B
S80B
Format: PDF, 512 Pages
Language: English
Contents:
SECTION A Engine Gasoline
GENERAL
REMOVAL
CYLINDER HEAD
VALVE ASSEMBLIES
CHECKING THE BORE
PISTON AND RODS
CRANKSHAFT AND BEARINGS
CAMSHAFT, TAPPETS AND TIMING GEARS
REAR CRANKSHAFT SEAL
OIL PUMP
FLYWHEEL AND FLYWHEEL HOUSING
GOVERNOR
ASSEMBLY
INSTALLATION
MAINTENANCE
TROUBLESHOOTING GUIDE
SPECIFICATION LISTING
SECTION B EngineDiesel
GENERAL
CYLINDER HEAD
PISTONS AND CONNECTING RODS
CYLINDER LINERS
CRANKSHAFT
CRANKSHAFT REAR OIL SEAL
MAIN BEARINGS
OIL PUMP
OIL FILTERS
TIMING GEARS AND DRIVE
NEW FUEL PUMP GEAR
NEW FUEL PUMP GEAR ADAPTOR
FLYWHEEL AND FLYWHEEL HOUSING
WATER PUMP
THERMOSTAT
STARTING THE ENGINE
COLD STARTING AID
TROUBLESHOOTING GUIDE
TROUBLE DIAGNOSIS CHART
FUEL OIL
SPECIFICATION LISTING
SECTION C FuelGasoline
GENERAL
CARBURETOR.
AIR CLEANER
FUEL PUMP
SECTION D Fuel L.P.G
GENERAL
FUEL TANK
EXTERNAL RELIEF VALVE
FUEL FILTER
SOLENOID VALVE
VACUUM SWITCH
VAPORIZER AND PRIMARY REGULATOR
SECONDARY REGULATOR
SECTION E Fuel Diesel
GENERAL
INJECTION PUMP
INJECTORS
FUEL FILTERS
BLEEDING THE SYSTEM
TROUBLESHOOTING GUIDE
SECTION F Electrical
GENERAL
GENERATOR
STARTER
GENERATOR REGULATOR
DISTRIBUTOR
SPARK PLUGS
BATTERY
INSTRUMENTS AND SWITCHES
CHECKING GAUGES AND LIGHTS
TROUBLESHOOTING GUIDE
SPECIFICATION LISTING
SECTION G Clutch
GENERAL
DRY CLUTCH
OIL CLUTCH
OIL CLUTCH FILTER
OIL CLUTCH-"S" SERIES
CLUTCH ADJUSTMENTS
OIL PUMP
VACUUM BOOSTER
HYDRAULIC BOOSTER
HYDRAULIC BOOSTER
TROUBLESHOOTING GUIDE
SPECIFICATION LISTING
SECTION H Speed Reducer and Differential ..
SPEED REDUCER
DIFFERENTIAL
ADJUSTMENTS
SPECIFICATION LISTING
SECTION I Transmission
GENERAL
STANDARD TRANSMISSION-"S" SERIES
STANDARD TRANSMISSION "H" SERIES
HYSTAMATIC TRANSMISSION ASSEMBLIES
CONTROL VALVE-"S" SERIES
CONTROL VALVE "H" SERIES
CUSHION CONTROL....... .
HYSTAMATIC TRANSMISSION PROCEDURES
"H" SERIES CARRIAGE END PLAY
CLUTCH PACKS
CLUTCH PACKS
END HOUSINGS
TORQUE CONVERTER AND OIL PUMP
MONOTROL PEDAL
HYSTAMATIC PRESSURE CHECKS
PRESSURE CHECK CHARTS
TROUBLESHOOTING GUIDE
SPECIFICATION LISTING
SECTION J AdjustmentsBrake and Inching
BRAKE FREE TRAVEL
SERVICE BRAKE
PARKING BRAKE
RELEASING ANCHOR
- "S" SERIES
INCHING PEDAL - POWERSHIFT MODELS
SECTION K Brakes
SERVICE BRAKE SYSTEM
GENERAL
BRAKE SHOES
MASTER CYLINDER
WHEEL CYLINDER
BLEEDING THE SYSTEM
FLUSHING THE SYSTEM
PARKING BRAKE SYSTEM
GENERAL
CYLINDER
RELEASING ANCHOR
PARKING BRAKE
TROUBLESHOOTING GUIDE
SPECIFICATION LISTING
SECTION L Steering
GENERAL
STEERING GEAR
STEERING CYLINDER
FLOW DIVIDER AND PRESSURE RELIEF
STEERING PUMP
STEERING AXLE
CENTER ARM
SPINDLE
SUPPORT BUSHING
ADJUSTMENTS
TROUBLESHOOTING GUIDE
SPECIFICATION LISTING
SECTION M Hydraulic
GENERAL
HYDRAULIC PUMP
HYDRAULIC PUMP VANE TYPE
CONTROL VALVE
TWO SPEED HOIST VALVE
TILT LOCK VALVE
OIL TANK
FULL FLOW FILTER
TROUBLESHOOTING GUIDE
TROUBLESHOOTING GUIDE
SPECIFICATION LISTING
SPECIFICATION LISTING
SECTION N Hoist
GENERAL
CARRIAGE
HOOK TYPE
SIDE SHIFT
UPRIGHTS
FREE LIFT UPRIGHTS
INTERMEDIATE FREE LIFT UPRIGHTS
THREE-STAGE UPRIGHTS
LOAD CHAINS
HOIST CYLINDER
HOIST CYLINDER
TILT CYLINDERS
SELF-ADJUSTING PACKING
UPRIGHT ADJUSTMENTS
LUBRICATION
LIFTING AND LOWERING SPEEDS
HOSE REEL
SECTION O Miscellaneous
CONVERSION TABLES
LUBRICATION INSTRUCTIONS
SPECIFICATIONS AND CAPACITIES
Original Illustrated Factory Workshop Manual for Hyster Forklift Ruck Type C005.
Original factory manuals for Hyster Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
Challenger
H100C
H120C
H60C
H70C
H80C
SpaseSaver
S100B
S60B
S70B
S80B
Format: PDF, 512 Pages
Language: English
Contents:
SECTION A Engine Gasoline
GENERAL
REMOVAL
CYLINDER HEAD
VALVE ASSEMBLIES
CHECKING THE BORE
PISTON AND RODS
CRANKSHAFT AND BEARINGS
CAMSHAFT, TAPPETS AND TIMING GEARS
REAR CRANKSHAFT SEAL
OIL PUMP
FLYWHEEL AND FLYWHEEL HOUSING
GOVERNOR
ASSEMBLY
INSTALLATION
MAINTENANCE
TROUBLESHOOTING GUIDE
SPECIFICATION LISTING
SECTION B EngineDiesel
GENERAL
CYLINDER HEAD
PISTONS AND CONNECTING RODS
CYLINDER LINERS
CRANKSHAFT
CRANKSHAFT REAR OIL SEAL
MAIN BEARINGS
OIL PUMP
OIL FILTERS
TIMING GEARS AND DRIVE
NEW FUEL PUMP GEAR
NEW FUEL PUMP GEAR ADAPTOR
FLYWHEEL AND FLYWHEEL HOUSING
WATER PUMP
THERMOSTAT
STARTING THE ENGINE
COLD STARTING AID
TROUBLESHOOTING GUIDE
TROUBLE DIAGNOSIS CHART
FUEL OIL
SPECIFICATION LISTING
SECTION C FuelGasoline
GENERAL
CARBURETOR.
AIR CLEANER
FUEL PUMP
SECTION D Fuel L.P.G
GENERAL
FUEL TANK
EXTERNAL RELIEF VALVE
FUEL FILTER
SOLENOID VALVE
VACUUM SWITCH
VAPORIZER AND PRIMARY REGULATOR
SECONDARY REGULATOR
SECTION E Fuel Diesel
GENERAL
INJECTION PUMP
INJECTORS
FUEL FILTERS
BLEEDING THE SYSTEM
TROUBLESHOOTING GUIDE
SECTION F Electrical
GENERAL
GENERATOR
STARTER
GENERATOR REGULATOR
DISTRIBUTOR
SPARK PLUGS
BATTERY
INSTRUMENTS AND SWITCHES
CHECKING GAUGES AND LIGHTS
TROUBLESHOOTING GUIDE
SPECIFICATION LISTING
SECTION G Clutch
GENERAL
DRY CLUTCH
OIL CLUTCH
OIL CLUTCH FILTER
OIL CLUTCH-"S" SERIES
CLUTCH ADJUSTMENTS
OIL PUMP
VACUUM BOOSTER
HYDRAULIC BOOSTER
HYDRAULIC BOOSTER
TROUBLESHOOTING GUIDE
SPECIFICATION LISTING
SECTION H Speed Reducer and Differential ..
SPEED REDUCER
DIFFERENTIAL
ADJUSTMENTS
SPECIFICATION LISTING
SECTION I Transmission
GENERAL
STANDARD TRANSMISSION-"S" SERIES
STANDARD TRANSMISSION "H" SERIES
HYSTAMATIC TRANSMISSION ASSEMBLIES
CONTROL VALVE-"S" SERIES
CONTROL VALVE "H" SERIES
CUSHION CONTROL....... .
HYSTAMATIC TRANSMISSION PROCEDURES
"H" SERIES CARRIAGE END PLAY
CLUTCH PACKS
CLUTCH PACKS
END HOUSINGS
TORQUE CONVERTER AND OIL PUMP
MONOTROL PEDAL
HYSTAMATIC PRESSURE CHECKS
PRESSURE CHECK CHARTS
TROUBLESHOOTING GUIDE
SPECIFICATION LISTING
SECTION J AdjustmentsBrake and Inching
BRAKE FREE TRAVEL
SERVICE BRAKE
PARKING BRAKE
RELEASING ANCHOR
- "S" SERIES
INCHING PEDAL - POWERSHIFT MODELS
SECTION K Brakes
SERVICE BRAKE SYSTEM
GENERAL
BRAKE SHOES
MASTER CYLINDER
WHEEL CYLINDER
BLEEDING THE SYSTEM
FLUSHING THE SYSTEM
PARKING BRAKE SYSTEM
GENERAL
CYLINDER
RELEASING ANCHOR
PARKING BRAKE
TROUBLESHOOTING GUIDE
SPECIFICATION LISTING
SECTION L Steering
GENERAL
STEERING GEAR
STEERING CYLINDER
FLOW DIVIDER AND PRESSURE RELIEF
STEERING PUMP
STEERING AXLE
CENTER ARM
SPINDLE
SUPPORT BUSHING
ADJUSTMENTS
TROUBLESHOOTING GUIDE
SPECIFICATION LISTING
SECTION M Hydraulic
GENERAL
HYDRAULIC PUMP
HYDRAULIC PUMP VANE TYPE
CONTROL VALVE
TWO SPEED HOIST VALVE
TILT LOCK VALVE
OIL TANK
FULL FLOW FILTER
TROUBLESHOOTING GUIDE
TROUBLESHOOTING GUIDE
SPECIFICATION LISTING
SPECIFICATION LISTING
SECTION N Hoist
GENERAL
CARRIAGE
HOOK TYPE
SIDE SHIFT
UPRIGHTS
FREE LIFT UPRIGHTS
INTERMEDIATE FREE LIFT UPRIGHTS
THREE-STAGE UPRIGHTS
LOAD CHAINS
HOIST CYLINDER
HOIST CYLINDER
TILT CYLINDERS
SELF-ADJUSTING PACKING
UPRIGHT ADJUSTMENTS
LUBRICATION
LIFTING AND LOWERING SPEEDS
HOSE REEL
SECTION O Miscellaneous
CONVERSION TABLES
LUBRICATION INSTRUCTIONS
SPECIFICATIONS AND CAPACITIES
