This training manual covers the ISUZU Industrial Diesel Engine, designed to meet Tier 3 emission regulations. Engineered for reliability and optimal performance, this diesel engine features a Common Rail System and Cooled Exhaust Gas Recirculation (EGR) for efficient operation. It is specifically intended for training purposes related to Hitachi ZX excavators, providing detailed insights into its robust construction and advanced systems.
This comprehensive English-language training manual offers extensive guidance for understanding and maintaining the ISUZU Industrial Diesel Engine. It includes detailed specifications of engine and system components, such as the aECM, supply pump, common rail, injectors, and sensors. Furthermore, the manual provides in-depth troubleshooting procedures, diagnostic trouble code information, guidance on scan tool usage, and a complete maintenance schedule with service notices and special tool requirements, ensuring effective upkeep and repair.
Engine training for Hitachi ZX
1. Differences between Tier2 engine and Tier3 engine.
①Differences between Tier2 engine and Tier3 engine.
Off Road Emission Regulation
Engine Specifications
Engine Layout /Main Parts
Engine Layout /Sensors
②Out Line of Common Rail System
Common Rail System
Comparison with Conventional System
③System Component
aECM
b SUPPLY PUMP
c COMMON RAIL
dINJECTOR
e HARNESS INJECTOR
f SENSORS
g COOLED EGR
2. Maintenance Schedule
3. Introduction of SST
4. Trouble Shooting
①Trouble Shooting Procedure
②How to use Trouble Shooting Manual
5. DTC code
①DTC code
②Scan Tool
③EMPS
④How to use scan tool
6. Point to notice on service （Parts replace procedure）
7. Trouble Shooting on actual machine
Engine training for Hitachi ZX
1. Differences between Tier2 engine and Tier3 engine.
①Differences between Tier2 engine and Tier3 engine.
Off Road Emission Regulation
Engine Specifications
Engine Layout /Main Parts
Engine Layout /Sensors
②Out Line of Common Rail System
Common Rail System
Comparison with Conventional System
③System Component
aECM
b SUPPLY PUMP
c COMMON RAIL
dINJECTOR
e HARNESS INJECTOR
f SENSORS
g COOLED EGR
2. Maintenance Schedule
3. Introduction of SST
4. Trouble Shooting
①Trouble Shooting Procedure
②How to use Trouble Shooting Manual
5. DTC code
①DTC code
②Scan Tool
③EMPS
④How to use scan tool
6. Point to notice on service （Parts replace procedure）
7. Trouble Shooting on actual machine
