This manual covers the HYSTER CHALLENGER F003 series forklifts, including the H40J, H50J, H60JS, H2.00J, H2.50J, and H3.00JS models. These industrial vehicles are engineered for demanding operational environments, offering robust performance and reliability. The HYSTER CHALLENGER line is designed to meet the rigorous requirements of material handling, providing efficient and dependable service for a wide range of applications.
The purpose of this comprehensive service and repair manual is to provide detailed information for the maintenance, assembly, disassembly, and servicing of your HYSTER CHALLENGER forklift. It includes extensive technical data, diagrams, and actual photo illustrations covering all major systems such as the frame, engines, cooling system, fuel systems, transmission, drive and steering axles, brake system, and hydraulic system. Additionally, it details electrical components, uprights, and periodic maintenance schedules, along with fastener specifications. This manual is an essential resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of their equipment.
This is a COMPLETE Service Repair Manual for the HYSTER CHALLENGER F003 (H40J, H50J, H60JS) FORKLIFT. This manual contains deep information about maintaining, assembly, disassembly and servicing your HYSTER FORKLIFT.
Models Covered:
==========
HYSTER CHALLENGER H40J (F003) FORKLIFT
HYSTER CHALLENGER H50J (F003) FORKLIFT
HYSTER CHALLENGER H60JS (F003) FORKLIFT
HYSTER CHALLENGER H2.00J (F003) FORKLIFT
HYSTER CHALLENGER H2.50J (F003) FORKLIFT
HYSTER CHALLENGER H3.00JS (F003) FORKLIFT
CONTENTS AS FOLLOWS:
==========
SERVICE MANUAL CONTENTS:
FRAME
GM ENGINE
PERKINS ENGINES 4.2032
COOLING SYSTEM
ROCHESTER CARBURETOR
LPG FUEL SYSTEM
OIL CLUTCH
SINGLE-SPEED PS TRANSMISSION-REPAIR
OIL CLUTCH TRANSMISSION
DRIVE AXLE
STEERING AXLE
STEERING CONTROL UNIT
MASTER CYLINDER
BRAKE SYSTEM
HYDRAULIC PUMP DRIVE ASSEMBLY
HYDRAULIC GEAR PUMPS
HYDRAULIC SYSTEM
TILT CYLINDERS
ALTERNATOR
STARTER
HIGH ENERGY IGNITION SYSTEM
INSTRUMENT PANEL INDICATORS and SENDERS
ELECTRICAL WARNING DEVICES
ELECTRICAL SYSTEM TROUBLESHOOTING
UPRIGHTS-REPAIR
LIFT CYLINDERS
UPRIGHTS-DESCRIPTION
VISTA UPRIGHTS-DESCR /OPER
VISTA UPRIGHTS-REPAIR
PERIODIC MAINTENANCE
CAPACITIES and SPECIFICATIONS
DIAGRAMS
INCH (SAE) and METRIC FASTENERS
PARTS MANUAL CONTENTS:
1. FRAME
2. GASOLINE ENGINE/DIESEL ENGINE
3. FUEL SYSTEM
4. ELECTRICAL SYSTEM
5. TRANSMISSION
6. BRAKE SYSTEM
7. HYDRAULIC SYSTEM
8. STEERING SYSTEM
9. INTERMEDIATE FREE LIFT MAST
10. FREE LIFT MAST
11. THREE STAGE MAST
12. VISTA TWO STAGE MAST
13. VISTA THREE STAGE MAST
OPTIONAL
==========
Model Specification: HYSTER CHALLENGER F003 (H40J, H50J, H60JS) FORKLIFT
Language: English
File Format: PDF
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Compatible: All Versions of Windows & Mac
==============
THIS MANUAL CONTAINS INFORMATION AND DATA TO THIS MODEL. HAS SPECS, DIAGRAMS, AND ACTUAL REAL PHOTO ILLUSTRATIONS, AND SCHEMES. THESE SHOP MANUAL IS AS GOOD AS IT GETS FOR DIAGNOSING, REPAIRING, AND MAINTENANCING HYSTER MACHINERY.
ALL MANUALS ARE WINDOWS 7, VISTA32 AND 64, XP, ME, 98, NT, 2000 COMPATIBLE AND WORK WITH MAC!
INSTANT DOWNLOAD UPON RECEIPT OF YOUR PAYMENT...
FIND IT...PRINT IT...USE IT...then Trash it.
Tons of pictures and diagrams at your fingertips!!
All pages are printable, so run off what you need & take it with you into the garage or workshop.
Save Money $$$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!
INSTANT DOWNLOAD means NO SHIPPING COST or WAITING FOR A CD OR PAPER MANUAL TO ARRIVE IN THE MAIL...YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS/PAYPAL.
Looking for some other Service Repair Manual, please check:
Thanks for visiting!
This is a COMPLETE Service Repair Manual for the HYSTER CHALLENGER F003 (H40J, H50J, H60JS) FORKLIFT. This manual contains deep information about maintaining, assembly, disassembly and servicing your HYSTER FORKLIFT.
Models Covered:
==========
HYSTER CHALLENGER H40J (F003) FORKLIFT
HYSTER CHALLENGER H50J (F003) FORKLIFT
HYSTER CHALLENGER H60JS (F003) FORKLIFT
HYSTER CHALLENGER H2.00J (F003) FORKLIFT
HYSTER CHALLENGER H2.50J (F003) FORKLIFT
HYSTER CHALLENGER H3.00JS (F003) FORKLIFT
CONTENTS AS FOLLOWS:
==========
SERVICE MANUAL CONTENTS:
FRAME
GM ENGINE
PERKINS ENGINES 4.2032
COOLING SYSTEM
ROCHESTER CARBURETOR
LPG FUEL SYSTEM
OIL CLUTCH
SINGLE-SPEED PS TRANSMISSION-REPAIR
OIL CLUTCH TRANSMISSION
DRIVE AXLE
STEERING AXLE
STEERING CONTROL UNIT
MASTER CYLINDER
BRAKE SYSTEM
HYDRAULIC PUMP DRIVE ASSEMBLY
HYDRAULIC GEAR PUMPS
HYDRAULIC SYSTEM
TILT CYLINDERS
ALTERNATOR
STARTER
HIGH ENERGY IGNITION SYSTEM
INSTRUMENT PANEL INDICATORS and SENDERS
ELECTRICAL WARNING DEVICES
ELECTRICAL SYSTEM TROUBLESHOOTING
UPRIGHTS-REPAIR
LIFT CYLINDERS
UPRIGHTS-DESCRIPTION
VISTA UPRIGHTS-DESCR /OPER
VISTA UPRIGHTS-REPAIR
PERIODIC MAINTENANCE
CAPACITIES and SPECIFICATIONS
DIAGRAMS
INCH (SAE) and METRIC FASTENERS
PARTS MANUAL CONTENTS:
1. FRAME
2. GASOLINE ENGINE/DIESEL ENGINE
3. FUEL SYSTEM
4. ELECTRICAL SYSTEM
5. TRANSMISSION
6. BRAKE SYSTEM
7. HYDRAULIC SYSTEM
8. STEERING SYSTEM
9. INTERMEDIATE FREE LIFT MAST
10. FREE LIFT MAST
11. THREE STAGE MAST
12. VISTA TWO STAGE MAST
13. VISTA THREE STAGE MAST
OPTIONAL
==========
Model Specification: HYSTER CHALLENGER F003 (H40J, H50J, H60JS) FORKLIFT
Language: English
File Format: PDF
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Compatible: All Versions of Windows & Mac
==============
THIS MANUAL CONTAINS INFORMATION AND DATA TO THIS MODEL. HAS SPECS, DIAGRAMS, AND ACTUAL REAL PHOTO ILLUSTRATIONS, AND SCHEMES. THESE SHOP MANUAL IS AS GOOD AS IT GETS FOR DIAGNOSING, REPAIRING, AND MAINTENANCING HYSTER MACHINERY.
ALL MANUALS ARE WINDOWS 7, VISTA32 AND 64, XP, ME, 98, NT, 2000 COMPATIBLE AND WORK WITH MAC!
INSTANT DOWNLOAD UPON RECEIPT OF YOUR PAYMENT...
FIND IT...PRINT IT...USE IT...then Trash it.
Tons of pictures and diagrams at your fingertips!!
All pages are printable, so run off what you need & take it with you into the garage or workshop.
Save Money $$$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!
INSTANT DOWNLOAD means NO SHIPPING COST or WAITING FOR A CD OR PAPER MANUAL TO ARRIVE IN THE MAIL...YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS/PAYPAL.
Looking for some other Service Repair Manual, please check:
Thanks for visiting!
